Section 2: Assembly
STEP 4: Install Forward Clutch Cable
1. Carefully unwrap the forward clutch |
cable (the cable without a knob attached to |
it) from its shipping position and slide the |
thin cable wire (T, Fig. |
the cable bracket. Push the cable connector |
(U, Fig. |
bracket until the groove in the connector |
snaps into place on the bracket. |
2. Thread the |
onto the screw (V) which runs through the |
spring (W, Fig. |
3. Thread screw (V) into cable adjuster (X). |
4. Lift and hold the Forward Clutch bail |
against the handlebar. See Fig. |
5. Measure the length of the cable spring |
between the ends of the coils (Fig. |
The length should be approximately |
If the length is correct, turn the |
nut (Z) down tightly against the cable |
adjuster (X) while holding the adjuster in |
place. See Figure |
incorrect, you must make an adjustment to |
the cable tension as described in |
“Checking and Adjusting Forward Drive |
Belt Tension” in Section 5. When the |
spring length is correct, tighten the hex nut |
(Z) against the cable adjuster (X). |
T
U
Fig. 2-4: Installing forward clutch cable bracket and cable.
Y
W
Fig. |
|
spring and adjuster. | W |
|
V
Z
STEP 5: Install Reverse Clutch Cable
1. Unwrap the reverse clutch cable (the |
cable with a knob and a large hex nut |
attached to it) from around its shipping |
position and route the cable (CC, Fig. |
and Fig. |
Fig. |
beneath the Forward Clutch Bail as it is |
routed up to the cable bracket. |
2. Insert the cable up through the slot in |
the cable bracket and position the threaded |
assembly as shown in Fig. |
that the flat side of the threaded assembly |
is aligned with the flat side of the mounting |
X
X
Fig. 2-6: Install forward clutch cable.
5
4
3
2
1
Z
hole. Slide the large hex nut (DD) up the |
cable and tighten it securely. |
Hold bail against handlebar while measuring spring
Fig. 2-7: Measure cable spring.
8