SENSORS FOR HIGH TEMPERATURE HEAT TREATING

High Reliability

Sensors For

Demanding

Heat Treat Market

High temperature heat treating processes require temperature accuracy and consistency. Watlow provides the most precise temperature measurement devices in the industry. With over

75 years’ experience in manufacturing specialized heat treating sensors, Watlow is vertically integrated and manufactures its own mineral insulated thermocouples. The company also insulates its own wire and controls uniformity to insure a highly accurate and reliable sensor. Watlow complies with the calibration requirements of AMS 2750–C specifications.

Watlow has full service lab services that include tensile, vibration, micro-hardness, compaction density liquid penetrant and radiographic inspection, along with a staff of qualified engineers to develop a heat solution to meet even the most challenging, unique requirements.

Applications

Cryogenic

Quenching

Carbonizing

High temperature

Vacuum/vacuum brazing

Salt baths

Stress relieving

Nitriding

Annealing

Hardening

Features and Benefits

End-to-end calibration

• Reliable batch processing

Material lot control

• Cost savings with reduced scrap

Vertical Integration

• Consistency

NIST traceable

• Accurate temperature measurements

Coil identification

• Cost savings with calibration off-sets

AMS 2750 - C capabilities

• Industry compliance

ISO-9001 compliance

• Complete quality system

Full laboratory testing in house

• Quick material analysis

Pre-aged thermocouples

• High accuracy measurements

Low drift insulations

• Long term measurements

ISO 9001

Certified

RIC-HTS-100

5710 Kenosha Street Richmond, Illinois 60071 USA Phone: +1 (815) 678-2211 FAX: +1 (815) 678-3961 Internet: www.watlow.com e-mail: info@watlow.com

© 2000 Watlow Electric Manufacturing Company

Printed in the USA on Recycled Paper, 15% Postconsumer Waste

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Watlow Electric Sensors For High Temperature Heat Treating manual High Reliability Sensors For Demanding Heat Treat Market

Sensors For High Temperature Heat Treating specifications

Watlow Electric is at the forefront of innovative temperature measurement and control solutions, particularly in high-temperature heat treating applications. Their range of electric sensors is engineered to deliver accurate and reliable performance, even under the most demanding conditions.

One of the standout features of Watlow Electric sensors is their impressive temperature range. These sensors can operate at extreme temperatures, often exceeding 1200°C (2192°F). This capability is crucial for heat treating processes, which require precise temperature control to ensure material properties are enhanced without compromising integrity.

The technology behind Watlow Electric sensors includes advanced thermocouple and resistance temperature detectors (RTDs). Thermocouples are particularly notable for their rapid response times and high-temperature capabilities, which makes them ideal for real-time monitoring in dynamic heat treating environments. On the other hand, RTDs offer outstanding accuracy and stability, ensuring consistent performance over time, which is essential for maintaining stringent quality standards in manufacturing processes.

Another key characteristic of these sensors is their robust construction. Watlow employs high-quality materials such as ceramic, polymer, and metal sheathing to withstand harsh conditions, including exposure to corrosive environments and mechanical stresses. This durability results in a longer lifespan, reducing the need for frequent replacements and minimizing downtime in production.

Watlow also emphasizes the importance of customization in their sensor solutions. Clients can work closely with their engineering teams to tailor the sensors to specific applications, including variations in size, shape, and output signal types. This adaptability ensures that the sensors integrate seamlessly into existing systems and meet unique process requirements.

In addition to hardware, Watlow offers comprehensive support services, including installation and calibration. Their commitment to customer service ensures that clients can optimize their heat treating processes for efficiency and quality.

In conclusion, Watlow Electric sensors provide an essential tool for high-temperature heat treating. With their advanced technology, robust construction, and customization options, these sensors help manufacturers achieve precise temperature control, enhancing the quality and performance of treated materials. As industries continue to push the limits of temperature processing, Watlow remains a trusted partner in meeting these challenges with innovative solutions.