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D4031 Mortising Kit Instructions
REF PART # DESCRIPTION
1 XD4031001 ALIGNMENT TOOL
2 XD4031002 CLAMP ROD
3 XD4031003 LARGE T-NUT 5/16-18
4 XD4031004 SMALL T-NUT 5/16 X 18
5 XD4031005 FENCE
6 XD4031006 HOLD-DOWN ROD
7 XPW07 FLAT WASHER 5/16
8 XD4031008 HANDLE MALE 5/16-18 X 2"
9 XD4031009 HOLD-DOWN BRACKET
10 XD4031010 MORTISING CHISEL 1⁄2"
11 XD4031011 MORTISING CHISEL 3⁄8"
12 XD4031012 MORTISING CHISEL 5⁄16"
13 XD4031013 MORTISING CHISEL 1⁄4"
14 XD4031014 SQUARE HD BOLT 5⁄16"-18 X 2"
15 XD4031015 KNOB BOLT
16 XD4031016 CONE
17 XD4031017 HANDLE FEMALE 5/16-18"
18 XD4031018 SLEEVE 2.945" X 2.6"
19 XD4031019 SLEEVE 2.6" X 2.366"
20 XD4031020 SLEEVE 2.366" X 2.17"
21 XD4031021 BUSHING PAIR 2.6" X 2.00"
22 XD4031022 BUSHING PAIR 2.6" X 1.88"
23 XD4031023 BUSHING PAIR 2.6" X 1.57"
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Cut Sequence
Cutting mortises that are wider than the chisel must be
done in proper sequence for best results. See Figure 8 for
one possible sequence that will produce good results.
8. Watch the chips coming out of the slot on the shank
of the chisel. If you don't see chips or there is a lot
of smoke, raise the chisel, turn off the drill press
and adjust the drill lower in the chisel. If burning
still occurs, lower the speed the drill press. Some
burning may occur with certain species of wood
regardless of the settings but you will see wood
chips while cutting mortises with this tool when it is
operating correctly.
9. Check the placement of the cut and make any
adjustments to the setup before cutting a valuable
workpiece.
Figure 8. Staggered cut sequence.
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