EBS00004

HOW TO USE THIS MANUAL

MANUAL ORGANIZATION

This manual consists of chapters for the main categories of subjects. (See “symbols”)

1st title: This is the title of the chapter with its symbol in the upper right corner of each page.

2nd title : This title indicates the section of the chapter and only appears on the first page of each section. It is located in the upper left corner of the page.

3rd title: This title indicates a sub-section that is followed by step-by-step procedures accompanied by corresponding illustrations.

EXPLODED DIAGRAMS

To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal and disassembly section.

1.An easy-to-see exploded diagram is provided for removal and disassembly jobs.

2.Numbers are given in the order of the jobs in the exploded diagram. A number that is enclosed by a circle indicates a disassembly step.

3.An explanation of jobs and notes is presented in an easy-to-read way by the use of symbol marks . The meanings of the symbol marks are given on the next page.

4.A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of parts, notes in jobs, etc.

5.For jobs requiring more information, the step-by-step format supplements are given in addition to the exploded diagram and the job instruction chart.

 

 

 

 

BELT DRIVE ENG

EAS00338

 

 

 

 

KICKSTARTER

 

 

 

 

6

7

 

 

 

 

 

 

 

 

 

8

 

 

 

 

9

 

1

 

 

 

 

 

2

 

 

5

 

3

 

 

 

 

 

 

 

 

 

 

New 4

Order

Job/Part

 

Q’ty

Remarks

 

Removing the kickstarter

 

Remove the parts in the order listed.

 

Crankcase, cover

 

 

Refer to “CRANKCASE COVER “.

1

Kick pinion gear clip

 

1

Referto“INSTALLINGTHE KICKSTARTER“.

2

Kick pinion gear

 

1

 

3

Washer

 

1

 

4

Circlip

 

1

 

5

Washer

 

1

 

6

Kick shaft assembly

 

1

 

7

Torsion spring

 

1

 

8

Spacer

 

1

 

9

Solid bush

 

1

For installation, reverse the removal pro-

 

 

 

 

 

 

 

 

cedure.

 

 

 

BELT DRIVE

ENG

 

 

EAS00340

 

 

 

INSTALLING THE KICKSTARTER

 

 

1.

Install:

 

 

 

 

solid bush 1

 

 

2

 

kickstarter shaft

 

 

 

 

kickstarter spring 3

 

 

 

1

 

 

 

 

2.

Hook:

 

 

 

 

kickstarter spring

 

b

 

TIP

 

a

Hook the spring end a on the kickstarter shaft

 

 

b

as shown, and hook the other end c on the

 

 

projection d .

 

c

 

 

 

 

 

d

 

 

 

 

 

3.

Install:

 

 

 

 

plain washer 1

 

 

 

2

circlip 2 New

 

 

1

 

 

 

 

 

4.

Install:

 

 

 

 

kick pinion gear 1

 

1

 

 

kick pinion gear clip

2

 

 

TIP

 

 

 

Install the clip at the position shown.

2

 

 

 

 

4 - 32

4 - 33