3

Setup and

Adjustments

WARNING

Disconnect and ground the spark plug wire as instruct- ed in the separate engine manual.

IMPORTANT This unit is shipped

WITHOUT GASOLINE or OIL. After assem-

NOTE: This owner’s manual covers various models of lawnmowers. The units illustrated may vary slightly from your unit. Follow only those instruc- tions which pertain to your model lawnmower.

On models with 2”

wide rear wheels only.

Figure 1

A

B

Handle Bracket

Figure 2

1.Attaching Rear Wheels (If Not Already Attached)

a.Place rear of the mower deck on raised blocks.

b.Remove the hex flanged nut on the rear axle from each side and place the rear wheel on the

axle. (On select models, these may be included separately in a plastic bag).

c.On models with 2” wide rear wheels, make sure the spring washer is on the inside of the wheel between the wheel and the lawnmower, cupped side towards the bracket. See Figure 1.

d.Reinsert the flanged nut into the axle as shown, and tighten securely. Repeat on other side.

2.Remove loose parts and any packing material which may be between upper and lower handles.

a.Pull up and back on the upper handle to raise the handle from position A into the operating position. See Figure 2.

b.Tighten knobs securing upper handle to lower handle. Make sure that each carriage bolt is seated properly in the handle.

3.Locate hairpin clip in one hole on the weld pin on each side of lower handle.

a.Remove hairpin clip from this hole. Using a pair of pliers, insert hairpin clip into the other hole on the weld pin. Repeat on other side. See Figure 3.

b.Place one carriage bolt (found in the hardware pack included with your unit) in the upper hole of the right handle mounting bracket from the inside outward. See Figure 3. Secure with one wing nut. Repeat process on the left side.

4.Rope guide Setup as follows, see Figure 4:

a.Hold the blade control against the upper handle. Position A.

b.Slowly pull starter rope out of engine. Position B.

c.Slip starter rope into the rope guide. Position C.

d.Tighten rope guide wing nut (star knobs).Position D.

bly, service engine with gasoline and oil as instructed in the separate engine manual packed with your unit.

Make sure to route cable outside the lower handle. Do not crimp cable while lifting the handle up.

A

B

B

D

A

C

Figure 3

Figure 4

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Yard-Man 540 manual Setup Adjustments, Handle Bracket
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540 specifications

The Yard-Man 540 stands out in the realm of outdoor power equipment, specifically designed for homeowners seeking a reliable and efficient lawn mower. With its blend of advanced features and user-friendly design, it has garnered a reputation for both performance and ease of use.

One of the main features of the Yard-Man 540 is its robust engine. Powered by a reliable 140cc OHV engine, it delivers ample power to tackle various types of grass and terrain. The engine's efficient design not only ensures a clean cut but also minimizes fuel consumption, making it economical for regular use.

Equipped with a 21-inch cutting deck, the Yard-Man 540 allows for a wider cutting path, enabling users to finish their mowing tasks more quickly. The sharp, durable blades are designed for precise cutting and can handle different grass lengths with ease. For added convenience, the mower features a height adjustment system that enables users to customize the cutting height according to their preferences. This adjustment can be made effortlessly with a single lever, providing flexibility for various landscaping needs.

Another notable characteristic of the Yard-Man 540 is its lightweight construction. Weighing in at approximately 60 pounds, this mower is easy to maneuver, allowing users to navigate tight spaces and corners without difficulty. The ergonomic handle provides a comfortable grip, reducing strain on the arms and hands during extended use.

The Yard-Man 540 also comes equipped with a collection bag that efficiently captures grass clippings, helping to maintain a neat and tidy lawn. Alternatively, users can opt for mulching capabilities, allowing the mower to finely chop grass clippings and return them to the lawn as natural fertilizer, thereby promoting healthy growth.

For those concerned about maintenance, the Yard-Man 540 is designed with accessibility in mind. Its easy-start system ensures hassle-free operation, while the air filter and spark plug are positioned for straightforward servicing. This focus on maintenance makes the mower a practical choice for those who seek durability and longevity in their gardening tools.

In summary, the Yard-Man 540 is a powerful yet user-friendly lawn mower that combines advanced technologies with essential features. Its efficient engine, large cutting deck, lightweight design, and versatile mowing options make it an excellent choice for homeowners looking to achieve a pristine lawn with minimal effort. Whether you are a seasoned gardener or a newcomer to lawn maintenance, the Yard-Man 540 promises performance and reliability you can count on.
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