CHANGING THE DECK BELT(S)

All belts on your tractor are subject to wear and should be replaced if any signs of cracking, shredding or rotting are present.

IMPORTANT: The V-belts found on your tractor are specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts.

To change or replace the deck belt(s) on your tractor, proceed as follows:

NOTE: Removing the deck from the tractor as instructed earlier in this section will ease the following steps, but is not necessary.

Decks w/ Electric PTO

•Lower the deck by moving the lift lever into the bottom notch on the right fender.

•Remove the belt guards by removing the self-tapping screws that fasten them to the deck surface.

•Grasp the PTO idler pulley bracket and pivot it toward the discharge chute to relieve tension on the belt.

•Remove the deck belt from the electric PTO clutch and from around the PTO idler pulley.

•Route the new belt(s) as shown in Figure 15, around the deck pulleys, idler pulley and electric PTO clutch. OEM belt part numbers are listed in the table on the following page.

NOTE: 42-inch decks engaged with an electric PTO do NOT have a bottom belt or a center pulley. Disregard these items in Figure 15 when routing a replacement PTO belt on tractor’s so equipped.

•Remount the belt guards removed earlier.

Electric PTO Clutch

Deck Idler Pulley

PTO Idler Pulley

 

 

 

 

Deck belt (Bottom)

(mounted on tractor)

 

 

 

 

PTO belt (Top)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Right Hand

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Double Pulley

 

 

 

 

 

 

 

 

 

 

 

 

 

(beneath belt guard)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Left Hand

Double Pulley

Center Pulley

Self-Tapping Screws

NOTE: Left hand belt cover not shown for clarity. 46-inch deck shown.

Figure 15

42-inch decks w/ manual PTO

•Lower the deck by moving the lift lever into the bottom notch on the right fender.

•Remove the belt guards by removing the self-tapping screws that fasten them to the deck surface.

•Move the PTO lever into the disengaged (OFF) position to relieve tension on the belt.

•Remove the PTO belt from around the bottom portion of the engine pulley and from around the two idler pulleys found on the PTO engagement plate. See Figure 16.

•Route the new belt as shown in Figure 16, around the deck pulleys, idler pulleys and engine pulley. OEM belt part numbers are listed in the table on the following page

•Remount the belt guards removed earlier..

19

Page 18 Page 20
Page 19
Image 19
Yard-Man 604 Changing the Deck Belts, Decks w/ Electric PTO, Inch decks w/ manual PTO
Page 18 Page 20

604 specifications

The Yard-Man 604 represents an evolution in outdoor power equipment, merging robust design with advanced technology to meet the demands of both residential and professional users. Renowned for its reliability, this machine is built to tackle various lawn care challenges, ensuring a well-manicured outdoor space with minimal effort.

One of the standout features of the Yard-Man 604 is its powerful engine, which offers excellent performance and fuel efficiency. The engine is designed to provide ample torque, enabling it to handle thick grass and uneven terrain with ease. Coupled with a reliable starting system, users can depend on the machine to fire up promptly every time, whether during a warm summer afternoon or a damp spring morning.

The cutting deck of the Yard-Man 604 is another highlight, designed for versatility and precision. With adjustable cutting heights, users can easily customize the lawn’s finish, whether they prefer a close trim or a slightly longer grass length for a lush appearance. The deck's robust construction ensures durability, while the design minimizes clippings left behind, reducing the need for additional cleanup.

In terms of technology, the Yard-Man 604 incorporates advanced features such as a self-propulsion system that adjusts to the user's walking speed, providing an effortless mowing experience. This not only enhances comfort but also improves maneuverability, making it easier to navigate around obstacles like trees and flower beds.

Safety is a key consideration in the design of the Yard-Man 604. It is equipped with a reliable safety switch that prevents accidental start-ups, along with sturdy handles that provide a secure grip during operation. These features, combined with a lightweight structure, make the mower accessible to a wide range of users.

Additionally, maintenance is straightforward with the Yard-Man 604. Its engine design allows for easy access to key components, making routine checks and servicing simple, which ultimately extends the lifespan of the equipment.

Overall, the Yard-Man 604 is characterized by its blend of power, efficiency, and user-friendly features, making it an ideal choice for anyone looking to keep their lawn in pristine condition with minimal hassle. Its thoughtful design caters to both casual homeowners and more demanding landscaping professionals, ensuring that it meets a variety of outdoor maintenance needs.
Top Page Image Contents