Maintenance and Inspections, Danger | Delta Electronics VFD-S

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Delta Electronics VFD-S manual Maintenance and Inspections, Danger, Daily Inspection, Periodic Inspection

Contents

Page Page Page Preface PLEASE READ PRIOR TO INSTALLATION FOR SAFETYDANGER Page Chapter 2 Installation and Wiring Table of ContentsTable of Contents Preface Chapter 4 Digital Keypad Operation Chapter 5 Parameters Chapter 6 Fault Code Information Chapter 7 Troubleshooting Appendix B Accessories Chapter 8 Maintenance and InspectionsAppendix A Specifications Appendix C How to Select the Right AC Motor Drive 1.1.1 Nameplate Information Chapter 1 Introduction1.1 Receiving and Inspection 1.1.2 Model Explanation 1.2 Appearances 1.1.3 Series Number Explanation1.1.4 Drive Frames Taoyuan 230V 3-phase 1HP0.75kW Model 1.3 Installation Steps 1.4 Storage 3. If the AC motor drive is stored for more than 3 months, the temperature should not be higher than 30 C. Storage longer than one year is not recommended, it could result in the degradation of the electrolytic capacitors This page intentionally left blank Chapter 2 Installation and Wiring 2.2 Installation2.1 Ambient Conditions 150mm 6inch Air Flow50mm 2inch 50mm 2inch 150mm 6inch 2.3 Dimensions Dimensions are in millimeter and inchFrame S1 VFD002S11A, VFD002S21A, VFD002S23A 13 .0 0 .5 5. 8 088 .0 3 .4 73 .0 2 .8 2 .9 3 .35. 8 0 5. 0 0 74 .0 2 .9 85 .0 3 .310 2. 0 4 2. 8 2.25.21 85 .0 3 .3 74 .0 2 .912 4. 0 4 2. 8 0 5. 0 0 8.05.83 2 .9 3 .312 4. 0 4 2. 8 0 12 6. 0 4 3. 0 0 5. 0 0 13 2.2 5.21 14 8.0 3.0 0 67 .8 2 .6 12 6. 0 43. 0 0 51 .0 2 .0 12 7. 0 5 3 .35. 8 0 2 .9 12 9. 0 5 86 .5 3 .45. 4 0 5. 5 0 9.50.38 10 0. 0 3 86 .5 3 .4 73 .0 2 .86.82 5. 4 0 12 9. 3 5 8. 5 0 5. 4 05. 5 0 86 .5 3 .4 53.9 Frame S2 VFD015S21U, VFD015S43U, VFD022S21U, VFD022S43U67.8 6.50.26 2.4 Wiring 2.4.1 Basic Wiring Basic Wiring Diagrams For VFDXXXSXXA/B/D/U when power supplyfault output Recommended Circuit S/L2 Chapter 2 Installation and WiringVFD-S SeriesR/L1 T/L3 Two/Three wire control For VFDXXXSXXE NPN ModePNP Mode 2.4.2 External Wiring Control circuit terminals U/T1, V/T2, W/T3 2.4.3 Main Terminals ConnectionsMains power terminals R/L1, S/L2, T/L3 and L/L1, N/L2 Forward running Terminals +2/B1, +1 for connecting DC reactor Terminals +2/B1, B2 for connecting brake resistorGrounding terminals 2.4.4 Control Terminals RJ11 Control signal wiring size 18 AWG 0.75 mm2 with shielded wire AFM circuitInternal Circuit Digital inputs M0~M5, GND wind each wires 3 times or more around the coreAnalog input terminals AVI, GND Digital outputs MO1, MCM 2-28 Power terminal2.4.5 Main Circuit Terminals AC Input Line Motor 2-29AC Input Line Terminal 2-30 Groun d Brake DC Reactor Resistor Groun d Power terminal2-31 Brake Resistor 2-32 Groun d Brake DC Reacto r Resistor 2-33 Br ake DC Reacto rResistor 2-34 The keypad should light up as follows normal status with no error Chapter 3 Start Up3.1 Preparations before Start-up If the drive has built-in fan, it should run „ Check if the motor direction of rotation is correct 3.2 Operation Method3.3 Trial Run „ Check if acceleration and deceleration are smooth 1. Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem This page intentionally left blank 4.1 Description of the Digital Keypad 4.2 Explanation of LED IndicatorsChapter 4 Digital Keypad Operation 4.3 Explanations of Display Messages The internal PLC process step currently being performed 4.4 How to Operate the Digital Keypad To shift data This page intentionally left blank Chapter 5 Parameters 5.1 Summary of Parameter Settings Chapter 5 ParametersVFD-S Series Setting Group 2 Operation Method Parameters Explanation Group 3 Output Function Parameters Explanation Group 5 Multi-Step Speed and PLC Parameters Explanation SettingsSetting Factory Explanation Group 9 Communication Parameters Explanation 5.2 Parameter Settings for Applications „ Two-wire/three-wire „ Over-torque Setting „ Output Signal during Running „ Output Signal when Frequency Attained 0-00 5.3 Description of Parameter SettingsThis parameter can be set during operation 0-01 d2 Multifunction display, see Pr.0-04 d3 Display output current LED A 0-040-05 0-06 0-070-08 0-07 Password Decode Flow Chart0-08 0-09 Chapter 5 Parameters VFD-S Series Setting for Pr8 factory setting 5-21 1-02 1-001-01 1-03 Standard V/F Curve 1-051-06 1-07 1-11 1-091-10 1-12 Time Acceleration Time Jog operation commandONFrequency Max. output Freq. Pr.1-00 Acceleration/deceleration Characteristics Disable S curveEnable S curve 1-18 J1 Voltage signal input0-10V Current signal input4-20mA 2-01 Source of Operation Command 2-02 3kHz 10kHz115V/230V/460V Series 2-05 Loss of ACI Signal 4-20mA 3-01 Analog Frequency MeterAnalog Current Meter Freq 3-06 Counter Trigger Signal Multi-function Input Terminal2ms 2ms The width of trigger signal should not be less than 2ms250 Hz Display Pr.0-04=d1 TRG Setting 4-02 4-004-01 4-03 This example shows a potentiometer range of 0 to 5 Volts 0 Hz Potentiometer ScaleMax Output Pr.1-00 Freq 60Hz Potentiometer Scale 4-08 4-064-07 Parameters & Functions table RUN/STOP FWD/STOPREV/STOP REV/FWD d4, d5 External Faults setting by d5 GNDRESET Mx Close Operation available setting by d6 GND d6 External Reset Mx Close Operation available d10 jog operation command GND d10 Jog Operation Controld11 Acceleration/Deceleration Speed Inhibit d12 First or Second Acceleration/Deceleration Time Selection d13, d14 External Base BlockChapter 5 ParametersVFD-S Series UP setting by d15 DOWN setting by d16 B.B.N.O Mx Close Operation available. setting by d13 B.B.N.CMx OpenOperation available. setting by d14 GND Mx Close Freq. will increase by one unit PLC operation Mx Close Run PLC. setting by d17 Mx ClosePause PLC setting by d18 GNDd19 Counter Trigger d22 PID function disable Reset counter Mx close reset counter d20 reset the counter value GNDd20 Counter Reset d27 Press UP/DOWN key to switch forward/reverse N.O. motion 4-11 RUN/STOPM0 Open Stop, Close Run M1 No Function GND 5-02 5-005-01 5-03 Example 2 Pr.5-07 = d2 Continuously executes program cycles Example 3 Pr. 5-07 = d3 Execute one cycle step by step Example 4 Pr. 5-07 =d4 Continuously execute PLC cycles step by step 5-08 WeightsExample 5 Pr. 5-07 = d1 Execute one cycle of the PLC program 0=Forward 5-11 5-095-10 5-12 6-01 Over-voltage Stall Prevention Over-current Stall Prevention Level 6-05 6-03 Over-Torque Detection Mode OL26-04 6-07 Third Most Recent Fault Record Present Fault RecordSecond Most Recent Fault Record 6-08 d20 Software protection enable codE d21 Reserved 7-02 7-007-01 7-03 8-01 Output Frequency8-00 8-02 8-06 8-04 Momentary Power Loss Operation Selection8-05 8-07 8-11 8-08 Skip Frequency 1 Upper Limit8-10 8-12 8-16 8-15Automatic Voltage Regulation AVR 8-17 9-01 RS485Computer 9-03 1 +EV 2 GND 3 SG- 4 SG+ 7.N.2 ASCII modeRTU mode 7.E.1 ASCII mode 3.2 ADR Communication Address RTU mode Command message 3 Command code 10H, write n word, n=12 3.4 Check sum ASCII mode Unsigned char* data Å a pointer to the message buffer Content AddressFunctions Content Meaning Error messageException code 3.7 Communication program of PC A-02 A-00A-01 A-03 A-07 A-05A-06 A-08 A-11 Sleep FunctionA-10 A-12 Drange + + +1-00 A-13 = 56-0 X 100100 X 10 = Chapter 6 Fault Code Information 6.1 Common Problems and Solutions Chapter 6 Fault Code InformationVFD-S Series Fault 6.2 Reset Over-current during acceleration Chapter 7 Troubleshooting7.1 Over Current OC Over-current during deceleration Ground fault 7.2 Ground Fault7.3 Over Voltage OV Chapter 7 Troubleshooting VFD-S Series 7.4 Low Voltage Lv Check for correct settings at 7.5 Over Heat OH7.6 Overload OL1/ OL2 Check if all connectors are connect correctly and no noise is present 7.8 Phase Loss PHL7.7 Keypad Display is Abnormal Check wiring at R, S and T terminals 7.9 Motor cannot Run out of range upper/lower 7.10 Motor Speed cannot be ChangedCheck to see if frequency is boundaries settings 7.11 Motor Stalls during Acceleration7.12 The Motor does not Run as Expected Check if the inertia 7.13 Electromagnetic/Induction Noise 7.14 Environmental Condition 7.15 Affecting Other Machines Chapter 8 Maintenance and Inspections Daily InspectionPeriodic Inspection Chapter 8 Maintenance and InspectionsVFD-S Series Maintenance „ DC capacity of main circuit „ Printed circuit board and connector of main circuit Chapter 8 Maintenance and InspectionsVFD-S Series 115V Class Appendix A SpecificationsVoltage Class 230V Class Voltage Class Appendix A SpecificationsVFD-S SeriesGeneral Specifications 460V Class Appendix B Accessories B.1 All Brake Resistors & Brake Units Used in AC Motor Drives 9. Definition for Brake Usage ED% B.1.1 Dimensions and Weights for Brake resistors General precaution B.2 EMI FiltersInstallation Choose suitable motor cable and precautions 1. Use the cable with shielding double shielding is the best The length of motor cable B.2.1 Dimensions Order P/N RF007S21AA/ RF007S43AA Order P/N RF022S21BA POWER-IN Order P/N 12DKT1W3SOrder P/N 08TDT1W4S B-10 B.3 AC Reactor B.3.1 AC Input Reactor Recommended Value B.3.2 AC Output Reactor Recommended Value B.3.3 Applications for AC Reactor Application B.4 DC Choke Recommended Values Power B.5 Zero Phase Reactor RF220X00AZero Phase Reactor Supply B.6 Din Rail-DR01 ModelsScrew Size VFD-S Programming Pr. 2-00 set to d01 Pr. 2-01 set to d01 B.7 Remote Controller RC-01Pr. 4-05 set to d06 M2 set for reset Pr. 4-04 set to d02 M0, M1 set at RUN/STOP and FWD/REV B.8 Conduit Bracket BK-S 73.02.87B-18 B.9 Non-fuse Circuit Breaker Chart Fuse Specification Chart B-20 Appendix C How to Select the Right AC Motor Drive Related Specification n T + I M ⎢1+ C.1 Capacity Formulasn T + n s k s − 1 = P C 1 ⎢ ⎢ k ⋅ N k ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA Symbol explanationk ⋅ IM ≤ the rated current of AC motor drive A cosϕ C.2 General Precautions Parameter Settings NoteSelection Note 25% 40% 60% 100 C.3 How to Choose a Suitable Motortorque% continuous „ To avoid resonances, use the Skip frequencies Special motors Power Transmission Mechanism Motor torque Motor