C.3 How to Choose a Suitable Motor | Delta Electronics VFD-S

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Delta Electronics VFD-S manual C.3 How to Choose a Suitable Motor, torque%, 25% 40% 60% 100, continuous, Frequency Hz

Contents

Page Page Page DANGER PrefacePLEASE READ PRIOR TO INSTALLATION FOR SAFETY Page Chapter 2 Installation and Wiring Table of ContentsTable of Contents Preface Chapter 4 Digital Keypad Operation Chapter 5 Parameters Chapter 6 Fault Code Information Chapter 7 Troubleshooting Appendix B Accessories Chapter 8 Maintenance and InspectionsAppendix A Specifications Appendix C How to Select the Right AC Motor Drive 1.1.1 Nameplate Information Chapter 1 Introduction1.1 Receiving and Inspection 1.1.2 Model Explanation 1.2 Appearances 1.1.3 Series Number Explanation1.1.4 Drive Frames Taoyuan 230V 3-phase 1HP0.75kW Model 1.3 Installation Steps 1.4 Storage 3. If the AC motor drive is stored for more than 3 months, the temperature should not be higher than 30 C. Storage longer than one year is not recommended, it could result in the degradation of the electrolytic capacitors This page intentionally left blank 2.1 Ambient Conditions Chapter 2 Installation and Wiring2.2 Installation 50mm 2inch 50mm 2inch 150mm 6inch 150mm 6inchAir Flow Frame S1 VFD002S11A, VFD002S21A, VFD002S23A 2.3 DimensionsDimensions are in millimeter and inch 13 .0 0 .5 5. 8 088 .0 3 .4 73 .0 2 .8 2 .9 3 .35. 8 0 5. 0 0 74 .0 2 .9 85 .0 3 .310 2. 0 4 2. 8 2.25.21 85 .0 3 .3 74 .0 2 .912 4. 0 4 2. 8 0 5. 0 0 8.05.83 2 .9 3 .312 4. 0 4 2. 8 0 12 6. 0 4 3. 0 0 5. 0 0 13 2.2 5.21 14 8.0 3.0 0 67 .8 2 .6 12 6. 0 43. 0 0 51 .0 2 .0 12 7. 0 5 3 .35. 8 0 2 .9 12 9. 0 5 86 .5 3 .45. 4 0 5. 5 0 9.50.38 10 0. 0 3 86 .5 3 .4 73 .0 2 .86.82 5. 4 0 12 9. 3 5 8. 5 0 5. 4 05. 5 0 86 .5 3 .4 53.9 Frame S2 VFD015S21U, VFD015S43U, VFD022S21U, VFD022S43U67.8 6.50.26 2.4 Wiring 2.4.1 Basic Wiring Basic Wiring Diagrams For VFDXXXSXXA/B/D/U when power supplyfault output Recommended Circuit S/L2 Chapter 2 Installation and WiringVFD-S SeriesR/L1 T/L3 Two/Three wire control PNP Mode For VFDXXXSXXENPN Mode 2.4.2 External Wiring Control circuit terminals U/T1, V/T2, W/T3 2.4.3 Main Terminals ConnectionsMains power terminals R/L1, S/L2, T/L3 and L/L1, N/L2 Forward running Grounding terminals Terminals +2/B1, +1 for connecting DC reactorTerminals +2/B1, B2 for connecting brake resistor 2.4.4 Control Terminals RJ11 Internal Circuit Control signal wiring size 18 AWG 0.75 mm2 with shielded wireAFM circuit Digital inputs M0~M5, GND wind each wires 3 times or more around the coreAnalog input terminals AVI, GND Digital outputs MO1, MCM 2-28 Power terminal2.4.5 Main Circuit Terminals AC Input Line Motor 2-29AC Input Line Terminal 2-30 Groun d Brake DC Reactor Resistor Groun d Power terminal2-31 Brake Resistor 2-32 Groun d Brake DC Reacto r Resistor Resistor 2-33Br ake DC Reacto r 2-34 The keypad should light up as follows normal status with no error Chapter 3 Start Up3.1 Preparations before Start-up If the drive has built-in fan, it should run „ Check if the motor direction of rotation is correct 3.2 Operation Method3.3 Trial Run „ Check if acceleration and deceleration are smooth 1. Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem Revision August 2008, SE09, SW 4.1 Description of the Digital Keypad 4.2 Explanation of LED IndicatorsChapter 4 Digital Keypad Operation 4.3 Explanations of Display Messages The internal PLC process step currently being performed 4.4 How to Operate the Digital Keypad To shift data Revision August 2008, SE09, SW Chapter 5 Parameters 5.1 Summary of Parameter Settings Chapter 5 ParametersVFD-S Series Setting Group 2 Operation Method Parameters Explanation Group 3 Output Function Parameters Explanation Group 5 Multi-Step Speed and PLC Parameters Explanation SettingsSetting Factory Explanation Group 9 Communication Parameters Explanation 5.2 Parameter Settings for Applications „ Two-wire/three-wire „ Over-torque Setting „ Output Signal during Running „ Output Signal when Frequency Attained 0-00 5.3 Description of Parameter SettingsThis parameter can be set during operation 0-01 0-05 d2 Multifunction display, see Pr.0-04 d3 Display output current LED A0-04 0-08 0-060-07 0-07 Password Decode Flow Chart0-08 0-09 Chapter 5 Parameters VFD-S Series Setting for Pr8 factory setting 5-21 1-02 1-001-01 1-03 Standard V/F Curve 1-051-06 1-07 1-11 1-091-10 1-12 Time Acceleration Time Jog operation commandONFrequency Max. output Freq. Pr.1-00 Acceleration/deceleration Characteristics Disable S curveEnable S curve 1-18 J1 Voltage signal input0-10V Current signal input4-20mA 2-01 Source of Operation Command 2-02 115V/230V/460V Series 3kHz10kHz 2-05 Loss of ACI Signal 4-20mA Analog Current Meter 3-01Analog Frequency Meter Freq 3-06 Counter Trigger Signal Multi-function Input Terminal2ms 2ms The width of trigger signal should not be less than 2ms250 Hz Display Pr.0-04=d1 TRG Description 4-02 4-004-01 4-03 This example shows a potentiometer range of 0 to 5 Volts 0 Hz Potentiometer ScaleMax Output Pr.1-00 Freq 60Hz Potentiometer Scale 4-08 4-064-07 Parameters & Functions table RUN/STOP FWD/STOPREV/STOP REV/FWD d4, d5 External Faults setting by d5 GNDRESET Mx Close Operation available setting by d6 GND d6 External Reset d11 Acceleration/Deceleration Speed Inhibit Mx Close Operation available d10 jog operation command GNDd10 Jog Operation Control Chapter 5 ParametersVFD-S Series d12 First or Second Acceleration/Deceleration Time Selectiond13, d14 External Base Block UP setting by d15 DOWN setting by d16 B.B.N.O Mx Close Operation available. setting by d13 B.B.N.CMx OpenOperation available. setting by d14 GND Mx Close Freq. will increase by one unit d19 Counter Trigger PLC operation Mx Close Run PLC. setting by d17 Mx ClosePause PLCsetting by d18 GND d22 PID function disable Reset counter Mx close reset counter d20 reset the counter value GNDd20 Counter Reset d27 Press UP/DOWN key to switch forward/reverse N.O. motion M0 Open Stop, Close Run M1 No Function GND 4-11RUN/STOP 5-02 5-005-01 5-03 Example 2 Pr.5-07 = d2 Continuously executes program cycles Example 3 Pr. 5-07 = d3 Execute one cycle step by step Example 4 Pr. 5-07 =d4 Continuously execute PLC cycles step by step 5-08 WeightsExample 5 Pr. 5-07 = d1 Execute one cycle of the PLC program 0=Forward 5-11 5-095-10 5-12 6-01 Over-voltage Stall Prevention Over-current Stall Prevention Level 6-05 6-03 Over-Torque Detection Mode OL26-04 6-07 Third Most Recent Fault Record Present Fault RecordSecond Most Recent Fault Record 6-08 d20 Software protection enable codE d21 Reserved 7-02 7-007-01 7-03 8-01 Output Frequency8-00 8-02 8-06 8-04 Momentary Power Loss Operation Selection8-05 8-07 8-11 8-08 Skip Frequency 1 Upper Limit8-10 8-12 8-16 8-15Automatic Voltage Regulation AVR 8-17 Computer 9-01RS485 9-03 1 +EV 2 GND 3 SG- 4 SG+ 7.N.2 ASCII modeRTU mode 7.E.1 ASCII mode 3.2 ADR Communication Address RTU mode Command message 3 Command code 10H, write n word, n=12 3.4 Check sum ASCII mode Unsigned char* data Å a pointer to the message buffer Functions ContentAddress Functions Meaning Error messageException code 3.7 Communication program of PC A-02 A-00A-01 A-03 A-07 A-05A-06 A-08 A-11 Sleep FunctionA-10 A-12 Drange + + +1-00 A-13 = 56-0 X 100100 X 10 = Chapter 6 Fault Code Information 6.1 Common Problems and Solutions Chapter 6 Fault Code InformationVFD-S Series Fault 6.2 Reset Over-current during acceleration Chapter 7 Troubleshooting7.1 Over Current OC Over-current during deceleration Ground fault 7.2 Ground Fault7.3 Over Voltage OV Chapter 7 Troubleshooting VFD-S Series 7.4 Low Voltage Lv Check for correct settings at 7.5 Over Heat OH7.6 Overload OL1/ OL2 Check if all connectors are connect correctly and no noise is present 7.8 Phase Loss PHL7.7 Keypad Display is Abnormal Check wiring at R, S and T terminals 7.9 Motor cannot Run out of range upper/lower 7.10 Motor Speed cannot be ChangedCheck to see if frequency is boundaries settings 7.11 Motor Stalls during Acceleration7.12 The Motor does not Run as Expected Check if the inertia 7.13 Electromagnetic/Induction Noise 7.14 Environmental Condition 7.15 Affecting Other Machines Periodic Inspection Chapter 8 Maintenance and InspectionsDaily Inspection Chapter 8 Maintenance and InspectionsVFD-S Series Maintenance „ DC capacity of main circuit „ Printed circuit board and connector of main circuit Revision August 2008, SE09, SW 115V Class Appendix A SpecificationsVoltage Class 230V Class Voltage Class Appendix A SpecificationsVFD-S SeriesGeneral Specifications 460V Class Appendix B Accessories B.1 All Brake Resistors & Brake Units Used in AC Motor Drives 9. Definition for Brake Usage ED% B.1.1 Dimensions and Weights for Brake resistors General precaution B.2 EMI FiltersInstallation Choose suitable motor cable and precautions 1. Use the cable with shielding double shielding is the best The length of motor cable B.2.1 Dimensions Order P/N RF007S21AA/ RF007S43AA Order P/N RF022S21BA Order P/N 08TDT1W4S POWER-INOrder P/N 12DKT1W3S B-10 B.3 AC Reactor B.3.1 AC Input Reactor Recommended Value B.3.2 AC Output Reactor Recommended Value B.3.3 Applications for AC Reactor Application B.4 DC Choke Recommended Values Power B.5 Zero Phase Reactor RF220X00AZero Phase Reactor Supply Screw Size B.6 Din Rail-DR01Models VFD-S Programming Pr. 2-00 set to d01 Pr. 2-01 set to d01 B.7 Remote Controller RC-01Pr. 4-05 set to d06 M2 set for reset Pr. 4-04 set to d02 M0, M1 set at RUN/STOP and FWD/REV B-18 B.8 Conduit Bracket BK-S73.02.87 B.9 Non-fuse Circuit Breaker Chart Fuse Specification Chart B-20 Appendix C How to Select the Right AC Motor Drive Related Specification n T + I M ⎢1+ C.1 Capacity Formulasn T + n s k s − 1 = P C 1 ⎢ ⎢ k ⋅ N k ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA Symbol explanationk ⋅ IM ≤ the rated current of AC motor drive A cosϕ Selection Note C.2 General PrecautionsParameter Settings Note 25% 40% 60% 100 C.3 How to Choose a Suitable Motortorque% continuous „ To avoid resonances, use the Skip frequencies Special motors Power Transmission Mechanism Motor torque Motor