Part, Installation Instructions, Danger

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Generac 004700-0 Part, Installation Instructions, Only Qualified Electricians Or Contractors, Should Attempt Installation

Contents

GENERA OHVI Air-cooled Recreational Vehicle GeneratorsThis manual should remain with the unit Model QUIETPACT 40G HOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS OPERATION AND MAINTENANCE Exploded Views and Parts Lists Part II - Installation InstructionsSafety Rules Adjustments during operation. Exercise care near running generators GENERAL HAZARDSDespite the safe design of this generator Parts of the generator are rotating and/or hot FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS kW Rating 1.1 GENERATOR IDENTIFICATIONModel 004700-0 - QUIETPACT 40G Model Number 1.2 GENERATOR APPLICABILITY 1.3 SAFETY1.5 SPECIFICATIONS Do not overload the generator. Some installa 1.5.3 ENGINE OIL REQUIREMENTS Generac does not recommend using any1.5.5 GENERATOR 1.5.2 FUEL CONSUMPTION 2.2 OPTIONAL REMOTE START/STOP PANEL 2.1.2 START/STOP SWITCH2.4.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL 2.4.4 COOLING AND VENTILATING AIR 2.5 STARTING THE GENERATOR2.4.2 ENGINE LUBRICATION 2.4.3 FUEL SUPPLY 2.6 STOPPING THE GENERATOR 2.9.1 LOW OIL PRESSURE SWITCH2.9.2 HIGH TEMPERATURE SWITCH Figure 2.2 - Low Oil Pressure and High Temperature Switches 2.9.4 OVERVOLTAGE PROTECTION 2.10 ADDITIONAL INFORMATION2.9.3 FIELD BOOST 2.10.1 25-HOUR BREAK-IN PERIOD 2.10.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 3.3.2 CLEANING OR REPLACING THE PAPER FILTER 3.3 MAINTAINING THE ENGINE AIR CLEANER3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.2 - Engine Air Cleaner Figure 3.4 - Setting the Spark Plug Gap 3.4 CLEAN AIR INTAKE3.7 CLEAN SPARK ARRESTOR Figure 3.3 - Cleaning Air Intake Use tools with insulated handles Wear rubber gloves and boots 3.8 CLEANING THE GENERATOR3.9 BATTERY MAINTENANCE Do NOT use a forceful spray of water to clean 3.12.2 RETURN TO SERVICE 3.12 OUT OF SERVICE PROCEDURE3.13 ADJUSTING VALVE CLEARANCE 3.12.1 REMOVAL FROM SERVICE Figure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVAL ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PART NOTICE TO INSTALLER FIRE HAZARDS 1.5 GENERATOR ENGINE OPERATING SPEED 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTION VIEW FROM TOP Major Features 2.1.3 SUSPENDED MOUNTING 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORT 2.2.1 COMPARTMENT SIZE 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.2 COMPARTMENT CONSTRUCTION 2.2.3 SOUND INSULATING MATERIALS 2.2.4 ACOUSTICSFigure 2.6 - Types of Lock Seams All measurements are in millimeters, 25.4 mm = 1” Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-C VIEW FROM TOP 2.3.1 GENERATOR AIRFLOW 2.3.2 TESTING THE INSTALLATION2.3 COOLING AND VENTILATING AIR 2.4 GASOLINE FUEL SYSTEM 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines 2.5 EXHAUST SYSTEM2.4.1 FUEL TANK 2.4.2.2 Flexible Fuel Line 2.5.1 SPARK ARRESTOR 2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation 2.6 ELECTRICAL CONNECTIONS 2.6.4 CONDUIT 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS 2.6.6 POWER SUPPLY CORD 2.6.5 ISOLATING DIFFERENT POWER SOURCESFigure 2.14 - Transfer Switch Isolation Method 2.7.2 BATTERY CABLES 2.7 BATTERY INSTALLATION2.8 OPTIONAL ACCESSORIES 2.7.1 RECOMMENDED BATTERY 3.2 BEFORE INITIAL START-UP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD Do not make any unnecessary adjustments 3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - Notes CORRECTION TROUBLESHOOTING GUIDEPROBLEM CAUSE 36 Generac Power Systems, Inc Appendix 3 - Electrical DataBROWN Appendix 3 - Electrical DataPower QUIETPACT TO CARB 38 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists Enclosure - Drawing No. 0D8352-E PART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION 40 Generac Power Systems, Inc DESCRIPTION 25 24 42 Generac Power Systems, Inc DESCRIPTION 44 Generac Power Systems, Inc GASKET CARBURETOR/MANIFOLD ASSEMBLY BRACKET GOVERNORBOOT CHOKE SOLENOID PLASTIC ASSEMBLY, GOVERNOR LEVER 46 Generac Power Systems, Inc OIL PRESSURE RELIEF COVER TAPERED CRANKSHAFT ASSEMBLYSCREW, HHFC M8-1.25 X 35MM VALVE SPRING WEAR WASHER PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE 3 Recreational Vehicle RV Generator 4 Industrial Mobile IM Generator EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 1 Utility 2 Lawn and Garden Equipment GENERAC POWER SYSTEMS, INC GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS