Post Installation Tests, Before Initial Start-Up

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Contents

Model QUIETPACT 40G Air-cooled Recreational Vehicle GeneratorsThis manual should remain with the unit GENERA OHVI OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICE Adjustments Part II - Installation InstructionsSafety Rules Exploded Views and Parts Lists Parts of the generator are rotating and/or hot GENERAL HAZARDSDespite the safe design of this generator during operation. Exercise care near running generators FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS Model Number 1.1 GENERATOR IDENTIFICATIONModel 004700-0 - QUIETPACT 40G kW Rating Do not overload the generator. Some installa 1.3 SAFETY1.5 SPECIFICATIONS 1.2 GENERATOR APPLICABILITY 1.5.2 FUEL CONSUMPTION Generac does not recommend using any1.5.5 GENERATOR 1.5.3 ENGINE OIL REQUIREMENTS 2.1 GENERATOR CONTROL PANEL 2.1.2 START/STOP SWITCH2.4.1 INSTALLATION 2.2 OPTIONAL REMOTE START/STOP PANEL 2.4.3 FUEL SUPPLY 2.5 STARTING THE GENERATOR2.4.2 ENGINE LUBRICATION 2.4.4 COOLING AND VENTILATING AIR Figure 2.2 - Low Oil Pressure and High Temperature Switches 2.9.1 LOW OIL PRESSURE SWITCH2.9.2 HIGH TEMPERATURE SWITCH 2.6 STOPPING THE GENERATOR 2.10.1 25-HOUR BREAK-IN PERIOD 2.10 ADDITIONAL INFORMATION2.9.3 FIELD BOOST 2.9.4 OVERVOLTAGE PROTECTION 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 2.10.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.2 - Engine Air Cleaner 3.3 MAINTAINING THE ENGINE AIR CLEANER3.3.1 CLEANING THE FOAM PRECLEANER 3.3.2 CLEANING OR REPLACING THE PAPER FILTER Figure 3.3 - Cleaning Air Intake 3.4 CLEAN AIR INTAKE3.7 CLEAN SPARK ARRESTOR Figure 3.4 - Setting the Spark Plug Gap Do NOT use a forceful spray of water to clean 3.8 CLEANING THE GENERATOR3.9 BATTERY MAINTENANCE Use tools with insulated handles Wear rubber gloves and boots 3.12.1 REMOVAL FROM SERVICE 3.12 OUT OF SERVICE PROCEDURE3.13 ADJUSTING VALVE CLEARANCE 3.12.2 RETURN TO SERVICE 3.14 RV GENERATOR SERVICE INTERVAL Figure 3.8 - Tightening Jam Nut PART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS NOTICE TO INSTALLER FIRE HAZARDS 1.4 EQUIPMENT DESCRIPTION 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.5 GENERATOR ENGINE OPERATING SPEED Major Features VIEW FROM TOP 2.1.2 GENERATOR SUPPORT 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.3 SUSPENDED MOUNTING 2.2.2 COMPARTMENT CONSTRUCTION 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.1 COMPARTMENT SIZE 2.2.3 SOUND INSULATING MATERIALS 2.2.4 ACOUSTICSFigure 2.6 - Types of Lock Seams VIEW FROM TOP Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-C All measurements are in millimeters, 25.4 mm = 1” 2.4 GASOLINE FUEL SYSTEM 2.3.2 TESTING THE INSTALLATION2.3 COOLING AND VENTILATING AIR 2.3.1 GENERATOR AIRFLOW 2.4.2.2 Flexible Fuel Line 2.5 EXHAUST SYSTEM2.4.1 FUEL TANK 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines 2.6 ELECTRICAL CONNECTIONS 2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation 2.5.1 SPARK ARRESTOR 2.6.3 GENERATOR AC CONNECTIONS 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.4 CONDUIT 2.6.6 POWER SUPPLY CORD 2.6.5 ISOLATING DIFFERENT POWER SOURCESFigure 2.14 - Transfer Switch Isolation Method 2.7.1 RECOMMENDED BATTERY 2.7 BATTERY INSTALLATION2.8 OPTIONAL ACCESSORIES 2.7.2 BATTERY CABLES Do not make any unnecessary adjustments 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.2 BEFORE INITIAL START-UP 3.5 INSTALLATION CHECKLIST Appendix 1 - Notes 34 Generac Power Systems, Inc CAUSE TROUBLESHOOTING GUIDEPROBLEM CORRECTION 36 Generac Power Systems, Inc Appendix 3 - Electrical DataBROWN QUIETPACT DataPower Appendix 3 - Electrical Enclosure - Drawing No. 0D8352-E 38 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists TO CARB PART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION 40 Generac Power Systems, Inc Appendix 4 - Exploded Views and Parts Lists 42 Generac Power Systems, Inc 25 24 Appendix 4 - Exploded Views and Parts Lists 44 Generac Power Systems, Inc ASSEMBLY, GOVERNOR LEVER ASSEMBLY BRACKET GOVERNORBOOT CHOKE SOLENOID PLASTIC GASKET CARBURETOR/MANIFOLD 46 Generac Power Systems, Inc VALVE SPRING WEAR WASHER TAPERED CRANKSHAFT ASSEMBLYSCREW, HHFC M8-1.25 X 35MM OIL PRESSURE RELIEF COVER MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES 1 Utility 2 Lawn and Garden Equipment EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 3 Recreational Vehicle RV Generator 4 Industrial Mobile IM Generator WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS, INC

Generac 004700-0 Post Installation Tests, Before Initial Start-Up, Testing Under Load, Danger

Models: 004700-0