Lincoln Electric 500 Fuel Filters, Cooling System, Preventing Electrical Damage, Maintenance

Page 31
FUEL FILTERS

D-3

MAINTENANCE

D-3

 

 

 

FUEL FILTERS

COOLING SYSTEMWARNING

When working on the fuel system

• Keep naked lights away, do not smoke !

• Do not spill fuel !

------------------------------------------------------------------------

The VANTAGE 500 CUMMINS is equipped with a Fuel Filter located after the lift pump and before fuel injectors.The procedure for changing the filter is as follows.

1.Close the fuel shutoff valve.

2.Clean the area around the fuel filter head. Remove the filter. Clean the gasket surface of the filter head and replace the o-ring.

3.Fill the clean filter with clean fuel, and lubricate the o-ring seal with clean lubricating oil.

4.Install the filter as specified by the filter manufactur- er.

PREVENTING ELECTRICAL DAMAGEWARNING

Mechanical overtightening will distort the threads, filter element seal or filter can.

------------------------------------------------------------------------

COOLING SYSTEM

The VANTAGE 500 CUMMINS is equipped with a pressure radiator. Keep the radiator cap tight to pre- vent loss of coolant. Clean and flush the coolant sys- tem periodically to prevent clogging the passage and over-heating the engine. When antifreeze is needed, always use the permanent type.

BATTERY HANDLING

GASES FROM BATTERY can explode.

•Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

•INSTALLING A NEW BATTERY - dis- connect negative cable from old bat- tery first and connect to new battery last.

•CONNECTING A BATTERY CHARGER

- Remove battery from welder by dis- connecting negative cable first, then positive cable and battery clamp. When reinstalling, connect negative cable last. Keep well ventilated.

•USING A BOOSTER - connect positive lead to battery first then connect nega- tive lead to engine foot.

BATTERY ACID CAN BURN EYES AND SKIN.

•Wear gloves and eye protection and be careful when working near battery. Follow instructions printed on battery.

------------------------------------------------------------------------

PREVENTING ELECTRICAL DAMAGE

1.When replacing, jumping, or otherwise connecting the battery to the battery cables, the proper polarity must be observed. Failure to observe the proper polarity could result in damage to the charging cir- cuit. The positive (+) battery cable has a red termi- nal cover.

2.If the battery requires charging from an external charger, disconnect the negative battery cable first and then the positive battery cable before attaching the charger leads. Failure to do so can result in damage to the internal charger components. When reconnecting the cables, connect the positive cable first and the negative cable last.

PREVENTING BATTERY DISCHARGE

Turn the RUN/STOP switch to stop when engine is not running.

PREVENTING BATTERY BUCKLING

Tighten nuts on battery clamp until snug.

VANTAGE 500 CUMMINS

Page 30 Page 32
Image 31
Page 30 Page 32
Contents OPERATOR’S MANUAL For use with machines having Code NumbersVANTAGE 500 CUMMINS IM873-ACALIFORNIA PROPOSITION 65 WARNINGS SAFETYFOR ENGINE powered equipment ELECTRIC AND MAGNETIC FIELDS may be dangerousARC RAYS can burn ELECTRIC SHOCK can killFUMES AND GASES can be dangerous CYLINDER may explode if damaged FOR ELECTRICALLY powered equipmentWELDING and CUTTING SPARKS can cause fire or explosionMar. ʻ93 PRÉCAUTIONS DE SÛRETÉThank You On-LineProduct RegistrationPre-OperationEngine and Compressor Service TABLE OF CONTENTSTechnical Specifications Safety PrecautionsCharging the Battery Routine and Periodic MaintenanceEngine Maintenance Battery HandlingRATED OUTPUT @ 104F40C - WELDER INSTALLATIONPHYSICAL DIMENSIONS INPUT - DIESEL ENGINESTACKING SAFETY PRECAUTIONSLOCATION / VENTILATION STORINGVEHICLE MOUNTING LIFTINGHIGH ALTITUDE OPERATION TOWINGFUEL CAP BATTERY CONNECTIONPRE-OPERATIONENGINE FUEL USE DIESEL FUEL ONLYWELDING TERMINALS AIR CLEANER INLET HOODMUFFLER OUTLET PIPE SPARK ARRESTOROUTPUT REMOTE CONTROLAUXILIARY POWER RECEPTACLES STANDBY POWER CONNECTIONSINSTALLATION CONNECTION OF LN-15TO THE VAN- TAGE 500 CUMMINS CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERSCONNECTION OF LN-7, LN-8OR LN-742 TO THE VANTAGE 500 CUMMINSCONNECTION OF THE LN-25TO THE VANTAGE 500 CUMMINS GENERAL DESCRIPTION SAFETY INSTRUCTIONSADDITIONAL SAFETY PRECAUTIONS OPERATIONCONTROLS AND SETTINGS 7. ENGINE PROTECTION 8. BATTERY CHARGING LIGHT9. IDLER SWITCH 6. OIL PRESSURE GAUGEWELDING CONTROLS Items 10 through AUXILIARY POWER CONTROLS20. CIRCUIT BREAKERS ENGINE OPERATION21. 120VAC SINGLE PHASE RECEPTACLES 23. 240VAC THREE PHASE RECEPTACLEDUTY CYCLE BREAK-INPERIODTYPICAL FUEL CONSUMPTION WELDER OPERATIONFOR TUNGSTEN ELECTRODES Table B.3 TYPICAL CURRENT RANGESARC GOUGING CV-WIREMODEAUXILIARY POWER OPERATION SIMULTANEOUS WELDING AND AUXIL- IARY POWER LOADSPLUS plug rated at 120/240V, 50 amps, single phase ACCESSORIESOPTIONAL FIELD INSTALLED ACCES- SORIES T12153-9 Full-KVAPower Plug-Onedual voltageTIG OPTIONS WIRE FEEDER OPTIONSPLASMA CUTTING ENGINE MAINTENANCE MAINTENANCESAFETY PRECAUTIONS ROUTINE AND PERIODIC MAINTENANCE1Release the Seal Carefully D-2MAINTENANCED-23Clean Sealing Surface of the Outlet Tube 4Clean the Inside of the Outlet TubeCOOLING SYSTEM PREVENTING BATTERY DISCHARGEPREVENTING BATTERY BUCKLING FUEL FILTERSBRUSH REMOVAL AND REPLACEMENT CHARGING THE BATTERYWELDER / GENERATOR MAINTENANCE STORAGE CLEANINGGFCI RECEPTACLE TESTING AND RESET TING PROCEDURE Step 2. POSSIBLE CAUSE TROUBLESHOOTINGHOW TO USE TROUBLESHOOTING GUIDE Step 1. LOCATE PROBLEM SYMPTOMPOSSIBLE SYMPTOMSENGINE PROBLEMS PROBLEMSFUNCTION PROBLEMS COURSE OF ACTION RECOMMENDEDEnhanced Diagram DIAGRAMSCONNECTION DIAGRAMS COMMANDER / K867 / K775 / LN-7CONNECTION DIAGRAM CONNECTION DIAGRAMS CONNECTION DIAGRAMS COMMANDER / K867 / LN-8CONNECTION DIAGRAM CONNECTION DIAGRAMS CONNECTION DIAGRAMS CONNECTION DIAGRAMS F-10 F-11 F-12 BOTTOM VIEW OF WELDER BASE F-13F-13 M18962-3VANTAGE 500 CUMMINS AVISO DE PRECAUCIONWARNUNG ATENÇÃOATENÇÃO WARNUNGWorlds Leader in Welding and Cutting Products
Related manuals
Manual 56 pages 23.87 Kb Manual 54 pages 42.7 Kb

500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.
Top Page Image Contents