Lincoln Electric 500 Symptoms, Engine Problems, Possible, Recommended, Cause, Course Of Action

Page 35
PROBLEMS

E-2

 

TROUBLESHOOTING

E-2

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

ENGINE PROBLEMS

 

Major Physical or Electrical Damage

1. Contact

your

Local Lincoln

 

is Evident.

 

Authorized Field Service Facility.

 

Engine will not crank

1.

Battery low.

 

 

 

2.

Loose battery cable connections

 

 

 

which

may need Inspected,

 

 

 

cleaned or tighten.

 

 

3.

Faulty wiring in engine starting

 

 

 

circuit.

 

 

 

 

4.

Faulty engine starter. Contact

 

 

 

authorized local Engine Service

 

 

 

Shop.

 

 

 

Engine will crank but not start.

1.

Out of fuel.

 

 

 

2.

Fuel shut off valve is in the off

 

 

 

position make sure the valve

 

 

 

lever is in the open position (lever

 

 

 

in-line with the Hose).

 

 

3.

Engine shut down solenoid not

 

 

 

pulling in.

 

 

 

4.

On/Off switch on for more than 30

 

 

 

sec. before starting, the On/Off

 

 

 

switch will need to be switch off

 

 

 

and turned back on.

 

 

5.

Fuel Filters dirty/clogged, main fil-

 

 

 

ter and/or inline Fuel Filter ele-

 

 

 

ment may need to be replaced.

 

 

6.

High water temperature or low oil

 

 

 

pressure. (engine protection light

 

 

 

lit)

 

 

 

 

 

 

 

Engine shuts down shortly after

1.

Low oil pressure (engine protec-

 

starting.

 

tion light lit). Check oil level

 

 

 

(Consult engine

service dealer).

 

 

2.

High water temperature. Check

 

 

 

engine cooling system. (engine

 

 

 

protection light lit).

 

 

3.

Faulty oil pressure switch.

 

 

4.

Faulty water temperature switch.

 

 

 

Contact authorized local Engine

 

 

 

Service Shop.

 

 

 

 

 

 

Engine shuts down while under a

1.

High water temperature.

 

load.

 

 

 

 

 

 

 

 

 

Engine runs rough.

1.

Dirty fuel or air filters may need

 

 

 

cleaned/replaced.

 

 

2.

Water in fuel.

 

 

 

 

 

 

Engine will not shut off.

1.

Electronic Governor not function-

 

 

 

ing properly.

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

POSSIBLECAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

VANTAGE 500 CUMMINS

Image 35
Contents OPERATOR’S MANUAL For use with machines having Code NumbersVANTAGE 500 CUMMINS IM873-ACALIFORNIA PROPOSITION 65 WARNINGS SAFETYFOR ENGINE powered equipment ELECTRIC AND MAGNETIC FIELDS may be dangerousFUMES AND GASES can be dangerous ELECTRIC SHOCK can killARC RAYS can burn CYLINDER may explode if damaged FOR ELECTRICALLY powered equipmentWELDING and CUTTING SPARKS can cause fire or explosionMar. ʻ93 PRÉCAUTIONS DE SÛRETÉThank You On-LineProduct RegistrationPre-OperationEngine and Compressor Service TABLE OF CONTENTSTechnical Specifications Safety PrecautionsCharging the Battery Routine and Periodic MaintenanceEngine Maintenance Battery HandlingRATED OUTPUT @ 104F40C - WELDER INSTALLATIONPHYSICAL DIMENSIONS INPUT - DIESEL ENGINESTACKING SAFETY PRECAUTIONSLOCATION / VENTILATION STORINGVEHICLE MOUNTING LIFTINGHIGH ALTITUDE OPERATION TOWINGFUEL CAP BATTERY CONNECTIONPRE-OPERATIONENGINE FUEL USE DIESEL FUEL ONLYWELDING TERMINALS AIR CLEANER INLET HOODMUFFLER OUTLET PIPE SPARK ARRESTOROUTPUT REMOTE CONTROLAUXILIARY POWER RECEPTACLES STANDBY POWER CONNECTIONSINSTALLATION CONNECTION OF LN-15TO THE VAN- TAGE 500 CUMMINS CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERSCONNECTION OF LN-7, LN-8OR LN-742 TO THE VANTAGE 500 CUMMINSCONNECTION OF THE LN-25TO THE VANTAGE 500 CUMMINS GENERAL DESCRIPTION SAFETY INSTRUCTIONSADDITIONAL SAFETY PRECAUTIONS OPERATIONCONTROLS AND SETTINGS 7. ENGINE PROTECTION 8. BATTERY CHARGING LIGHT9. IDLER SWITCH 6. OIL PRESSURE GAUGEWELDING CONTROLS Items 10 through AUXILIARY POWER CONTROLS20. CIRCUIT BREAKERS ENGINE OPERATION21. 120VAC SINGLE PHASE RECEPTACLES 23. 240VAC THREE PHASE RECEPTACLEDUTY CYCLE BREAK-INPERIODTYPICAL FUEL CONSUMPTION WELDER OPERATIONFOR TUNGSTEN ELECTRODES Table B.3 TYPICAL CURRENT RANGESARC GOUGING CV-WIREMODEAUXILIARY POWER OPERATION SIMULTANEOUS WELDING AND AUXIL- IARY POWER LOADSPLUS plug rated at 120/240V, 50 amps, single phase ACCESSORIESOPTIONAL FIELD INSTALLED ACCES- SORIES T12153-9 Full-KVAPower Plug-Onedual voltagePLASMA CUTTING WIRE FEEDER OPTIONSTIG OPTIONS ENGINE MAINTENANCE MAINTENANCESAFETY PRECAUTIONS ROUTINE AND PERIODIC MAINTENANCE1Release the Seal Carefully D-2MAINTENANCED-23Clean Sealing Surface of the Outlet Tube 4Clean the Inside of the Outlet TubeCOOLING SYSTEM PREVENTING BATTERY DISCHARGEPREVENTING BATTERY BUCKLING FUEL FILTERSBRUSH REMOVAL AND REPLACEMENT CHARGING THE BATTERYWELDER / GENERATOR MAINTENANCE STORAGE CLEANINGGFCI RECEPTACLE TESTING AND RESET TING PROCEDURE Step 2. POSSIBLE CAUSE TROUBLESHOOTINGHOW TO USE TROUBLESHOOTING GUIDE Step 1. LOCATE PROBLEM SYMPTOMPOSSIBLE SYMPTOMSENGINE PROBLEMS PROBLEMSFUNCTION PROBLEMS COURSE OF ACTION RECOMMENDEDEnhanced Diagram DIAGRAMSCONNECTION DIAGRAMS COMMANDER / K867 / K775 / LN-7CONNECTION DIAGRAM CONNECTION DIAGRAMS CONNECTION DIAGRAMS COMMANDER / K867 / LN-8CONNECTION DIAGRAM CONNECTION DIAGRAMS CONNECTION DIAGRAMS CONNECTION DIAGRAMS F-10 F-11 F-12 BOTTOM VIEW OF WELDER BASE F-13F-13 M18962-3VANTAGE 500 CUMMINS AVISO DE PRECAUCIONWARNUNG ATENÇÃOATENÇÃO WARNUNGWorlds Leader in Welding and Cutting Products
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.