Poulan 194604 manual Maintenance, General Recommendations, Before Each USE, Lubrication Chart

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MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

 

Check Brake Operation

 

Check Tire Pressure

T

Check Operator Presence and

ROS Systems

R

Check for Loose Fasteners

A

Sharpen/Replace Mower Blades

C

Lubrication Chart

T

0

Check Battery Level

R

Clean Battery and Terminals

 

Check Transaxle Cooling

 

Check V-Belts

 

Check Engine Oil Level

 

Change Engine Oil (with oil filter)

E

Change Engine Oil (without oil filter)

N

Clean Air Filter

G

Clean Air Screen

I

Inspect Muffler/Spark Arrester

N

Replace Oil Filter (If equipped)

E

 

Clean Engine Cooling Fins

 

Replace Spark Plug

 

Replace Air Filter Paper Cartridge

 

Replace Fuel Filter

 

 

HOURS

 

 

HOURS

STORAGE

USE

 

HOURSHOURS

SEASON

 

EACH 8

 

 

25

50

100

 

BEFOREEVERY EVERY EVERY EVERY EVERYBEFORE

SERVICE DATES

5

3

4

1,2

1,2

2

2

1, 2

2

2

maint_sch-tractore.ROS.e

1

- Change more often when operating under a heavy load or

3

- Replace blades more often when mowing in sandy soil.

 

in high ambient temperatures.

4

- Not required if equipped with maintenance-free battery.

2

- Service more often when operating in dirty or dusty conditions.

5

- Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

 

 

 

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

Check engine oil level.

Check brake operation.

Check tire pressure.

Check operator presence and ROS systems for proper operation.

Check for loose fasteners.

LUBRICATION CHART

TIE ROD BALL JOINTS

SPINDLE ZERK

SPINDLE ZERK

FRONT WHEEL

 

BEARING ZERK

FRONT WHEEL

 

BEARING ZERK

STEERING

ENGINE

SECTOR GEAR

 

TEETH

 

MANDREL

ZERKS

02501

SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

GENERAL PURPOSE GREASE

REFER TO MAINTENANCE“ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

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Contents Model Always Wear EYE Protection During OperationGeneral Operation Safe Operation Practices for Ride-On MowersII. Slope Operation Service General ServiceIII. Children IV. TowingTable of Contents Unassembled Parts Assembly Tools Required for AssemblyTo Remove Tractor from Carton Before Removing Tractor from SkidInstall Seat See Fig Assemble Gauge Wheels to Mower Deck SeeInstall Mower and Drive Belt Sees To Attach Nose Roller See FigCheck Tire Pressure Check Deck LevelnessCheck for Proper Position of ALL Belts Check Brake SystemOperation Height Adjustment Knob Used to adjust the mower height Know Your TractorHOW to USE Your Tractor To Adjust Gauge Wheels See Fig Using the Reverse Operation SystemTo Operate Mower See Fig Reverse Operation System ROSBefore Starting the Engine To TransportTowing Carts and Other ATTACH- Ments Check Engine OIL LevelMowing Tips Maintenance Lubrication ChartGeneral Recommendations Before Each USETractor Blade Removal See FigBattery EngineBelts Transaxle CoolingCleaning Service and Adjustments To Install MowerTo Level Mower Housing To Remove Mower See FigFRONT-TO-BACK Adjustment See Figs Mower Drive Belt Installation To Replace Mower Drive Belt See FigMower Drive Belt Removal Belt RoutingTo Check and Adjust Brake See Fig To Adjust Attachment Clutch See FigTo Replace Motion Drive Belt See Fig Transmission REMOVAL/REPLACEMENT To Adjust Steering Wheel ALIGN- MentTo Start Engine with a Weak Battery See Fig Front Wheel TOE-IN/CAMBERTo Adjust Throttle Control Cable To Adjust Choke ControlTo Adjust Carburetor To Replace Headlight BulbOther Fuel SystemEngine OIL CylindersTroubleshooting Points Problem Cause CorrectionEngine dies when Limited Warranty Service Notes Service Notes Service Notes Suggested Guide for Sighting Slopes for Safe Operation Only Ride UP and Down Hill Not Across Hill Degrees MAXParts and Service