Poulan 194831 Tools Required For Assembly, To Remove Tractor From Car- Ton, Unpack Carton

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ASSEMBLY

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1)

3/4" wrench

Pliers

(1)

1/2" wrench

Tire pressure gauge

 

 

Utility knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CAR- TON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from carton.

Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft.

Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing straight forward.

Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely.

Snap steering wheel insert into center of steering wheel.

Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

INSERT

TOOLS REQUIRED FOR ASSEMBLYTO REMOVE TRACTOR FROM CAR- TON 5/16 HEX BOLT

5/16 LOCK WASHER

LARGE FLAT

WASHER

STEERING

WHEELUNPACK CARTONSTEERING BOOT

TABS

ADAPTER

EXTENSION

SHAFT

LOWER

STEERING

SHAFT BEFORE REMOVING TRACTOR FROM SKID

TAB

SLOTS

FIG. 1

INSTALL SEAT (See Fig. 2)

Adjust seat before tightening adjustment knob.

Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

Pivot seat upward and remove from the cardboard pack- ing. Remove the cardboard packing and discard.

Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment knob securely.

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Contents OPERATORS MANUAL MODELIMPORTANT MANUAL LAWN TRACTORI. GENERAL OPERATION SAFETY RULESSafe Operation Practices for Ride-On Mowers II. SLOPE OPERATIONIV. TOWING V. SERVICEIII. CHILDREN GENERAL SERVICECUSTOMER RESPONSIBILITIES TABLE OF CONTENTSPRODUCT SPECIFICATIONS 9-14Seat UNASSEMBLED PARTSSteering Wheel Slope SheetINSTALL SEAT See Fig ASSEMBLYTOOLS REQUIRED FOR ASSEMBLY TO REMOVE TRACTOR FROM CAR- TONADJUSTMENT KNOB CHECK BATTERY See FigASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig SEAT SHOULDER BOLT SEAT PAN FLAT WASHERCHECK FOR PROPER POSITION OF ALL BELTS CHECK TIRE PRESSURECHECK DECK LEVELNESS CHECK BRAKE SYSTEMOPERATION KNOW YOUR TRACTOR TO ADJUST GAUGE WHEELS See Fig HOW TO USE YOUR TRACTORTO ADJUST MOWER CUTTING HEIGHT See Fig TO SET PARKING BRAKE See FigTO OPERATE ON HILLS TO OPERATE MOWER See FigREVERSE OPERATION SYSTEM ROS USING THE REVERSE OPERATION SYSTEMCHECK ENGINE OIL LEVEL BEFORE STARTING THE ENGINETO TRANSPORT See Figs. 5 and ADD GASOLINEMOWING TIPS PURGE TRANSMISSIONGENERAL RECOMMENDATIONS MAINTENANCELUBRICATION CHART BEFORE EACH USETO SHARPEN BLADE See Fig TRACTORBLADE REMOVAL See Fig BRAKE OPERATIONV-BELTS BATTERYENGINE TRANSAXLE COOLINGAIR FILTER CLEANINGCLEAN AIR SCREEN ENGINE OIL FILTERTO LEVEL MOWER HOUSING SERVICE AND ADJUSTMENTSTO INSTALL MOWER See Fig TO REMOVE MOWER See FigTO REPLACE MOWER BLADE DRIVE BELT See Fig TO REPLACE MOTION DRIVE BELT See Fig TO CHECK AND ADJUST BRAKE See FigTRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig NUT “A”TO START ENGINE WITH A WEAK BATTERY See Fig TRANSMISSION REMOVAL/REPLACEMENTTO ADJUST STEERING WHEEL ALIGN- MENT FRONT WHEEL TOE-IN/CAMBERTO ADJUST THROTTLE CONTROL CABLE REPLACING BATTERY See Figs. 28 andTO REMOVE HOOD AND GRILL ASSEMBLY See Fig TO ADJUST CHOKE CONTROLFUEL SYSTEM STORAGEOTHER ENGINE OILLoss of power TROUBLESHOOTING POINTSPROBLEM CAUSEtractor is shifted Battery will not chargeEngine dies when into reverseLIMITED WARRANTY WARRANTY LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTSSERVICE C. Securing Warranty ServiceSUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAXPARTS AND SERVICE