Poulan 194831 Engine, Battery, V-Belts, Transaxle Cooling, Transaxle Pump Fluid, Lubrication

Page 17
BATTERY

MAINTENANCE

Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE

BLADE

5/8" BOLT OR PIN

FIG. 13

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- sible damage to seals, do not use high pressure water or steam to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool- ing fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

10W30

 

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

 

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil_visc_chart4_e

FIG. 14

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL (See Figs. 14 and 15)

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

 

OIL DRAIN VALVE

 

 

CLOSED AND

 

 

 

LOCKED

 

 

 

POSITION

 

 

 

 

 

 

63

 

 

4

 

2

 

 

0

 

 

YELLOW

 

 

DRAIN

CAP

 

 

 

 

 

TUBE

FIG. 15

Unlock drain valve by pushing inward and turning counterclockwise.

To open, pull out on the drain valve.

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Contents IMPORTANT MANUAL MODELOPERATORS MANUAL LAWN TRACTORSafe Operation Practices for Ride-On Mowers SAFETY RULESI. GENERAL OPERATION II. SLOPE OPERATIONIII. CHILDREN V. SERVICEIV. TOWING GENERAL SERVICEPRODUCT SPECIFICATIONS TABLE OF CONTENTSCUSTOMER RESPONSIBILITIES 9-14Steering Wheel UNASSEMBLED PARTSSeat Slope SheetTOOLS REQUIRED FOR ASSEMBLY ASSEMBLYINSTALL SEAT See Fig TO REMOVE TRACTOR FROM CAR- TONASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig CHECK BATTERY See FigADJUSTMENT KNOB SEAT SHOULDER BOLT SEAT PAN FLAT WASHERCHECK DECK LEVELNESS CHECK TIRE PRESSURECHECK FOR PROPER POSITION OF ALL BELTS CHECK BRAKE SYSTEMOPERATION KNOW YOUR TRACTOR TO ADJUST MOWER CUTTING HEIGHT See Fig HOW TO USE YOUR TRACTORTO ADJUST GAUGE WHEELS See Fig TO SET PARKING BRAKE See FigREVERSE OPERATION SYSTEM ROS TO OPERATE MOWER See FigTO OPERATE ON HILLS USING THE REVERSE OPERATION SYSTEMTO TRANSPORT See Figs. 5 and BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVEL ADD GASOLINEPURGE TRANSMISSION MOWING TIPSLUBRICATION CHART MAINTENANCEGENERAL RECOMMENDATIONS BEFORE EACH USEBLADE REMOVAL See Fig TRACTORTO SHARPEN BLADE See Fig BRAKE OPERATIONENGINE BATTERYV-BELTS TRANSAXLE COOLINGCLEAN AIR SCREEN CLEANINGAIR FILTER ENGINE OIL FILTERTO INSTALL MOWER See Fig SERVICE AND ADJUSTMENTSTO LEVEL MOWER HOUSING TO REMOVE MOWER See FigTO REPLACE MOWER BLADE DRIVE BELT See Fig TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig TO CHECK AND ADJUST BRAKE See FigTO REPLACE MOTION DRIVE BELT See Fig NUT “A”TO ADJUST STEERING WHEEL ALIGN- MENT TRANSMISSION REMOVAL/REPLACEMENTTO START ENGINE WITH A WEAK BATTERY See Fig FRONT WHEEL TOE-IN/CAMBERTO REMOVE HOOD AND GRILL ASSEMBLY See Fig REPLACING BATTERY See Figs. 28 andTO ADJUST THROTTLE CONTROL CABLE TO ADJUST CHOKE CONTROLOTHER STORAGEFUEL SYSTEM ENGINE OILPROBLEM TROUBLESHOOTING POINTSLoss of power CAUSEEngine dies when Battery will not chargetractor is shifted into reverseLIMITED WARRANTY SERVICE LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTSWARRANTY C. Securing Warranty ServiceONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATIONPARTS AND SERVICE