Poulan 404655, 96042000801 manual Engine

Page 16

MAINTENANCE

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- sible damage to seals, do not use high pressure water or steam to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool- ing fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil_visc_chart1_e

FIG. 14

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 15)

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

 

OIL DRAIN VALVE

 

 

CLOSED

 

 

63

 

4

2

 

0

 

 

AND

 

 

 

LOCKED

 

 

 

POSITION

 

 

 

 

 

 

DRAIN

YELLOW CAP

 

 

TUBE

 

 

 

FIG. 15

Unlock drain valve by pushing inward and turning counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man- ual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.Tighten cap onto the tube securely when finished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER

Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual.

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Contents PB20H42YT Always Wear EYE Protection During OperationSafety Rules Safe Operation Practices for Ride-On MowersGeneral Operation II. Slope OperationIII. Children ServiceIV. Towing Table of Contents Assembly Unassembled PartsTo Remove Tractor from Carton Unpack CartonCheck Tire Pressure Check Deck LevelnessCheck for Proper Position of ALL Belts Check Brake SystemOperation Know Your Tractor Reverse Operation System ROS on PositionHOW to USE Your Tractor To SET Parking Brake See FigStopping To USE Throttle Control D See FigTo Adjust Mower Cutting Height See Fig To Adjust Gauge Wheels See FigTo Move Forward and Backward See Fig To Operate MowerService REMINDER/HOUR Meter Before Starting the EngineReverse Operation System ROS To Operate on HillsADD Gasoline To Start Engine See FigPurge Transmission Automatic Transmission Warm UPMowing Tips Maintenance Before Each USEBattery TractorBrake Operation TiresEngine Cleaning Engine OIL FilterMuffler Spark PlugsTo Install Mower See Figs Service and AdjustmentsTo Remove Mower See Fig To Level Mower To Replace Mower Drive Belt See Fig Mower Drive Belt RemovalTo Replace Motion Drive Belt See Fig To Check BrakeFront Wheel TOE-IN/CAMBER To Start Engine with a Weak Battery See Fig To Remove Wheel for Repairs See FigTo Attach Jumper Cables To Remove CABLES, Reverse OrderTo Adjust Throttle Control Cable To Adjust Choke ControlTo Adjust Carburetor To Replace Headlight BulbStorage OtherFuel System Engine OILTroubleshooting Points Engine dies when Limited Warranty Suggested Guide for Sighting Slopes for Safe Operation Only Ride UP and Down Hill Not Across Hill Degrees MAXPage Parts and Service