Poulan 96042000801, 404655 manual To Check Brake, To Replace Motion Drive Belt See Fig

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SERVICE AND ADJUSTMENTS

MOWER DRIVE BELT INSTALLATION

Install belt around all mandrel pulleys (R) and around idler pulleys (S) as shown.

Install belt onto electric clutch pulley (M).

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

Raise attachment lift lever to highest position.

S

M

R

R

FIG. 26

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced.

You may also check brake by:

1.Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.

2.Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manu- ally push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a Sears or other qualified service center.

TO REPLACE MOTION DRIVE BELT (See Fig. 27)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

Remove mower (See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

Remove belt from stationary idler (A) and clutching idler (B).

Remove belt from centerspan idler (C).

Pull belt slack toward rear of tractor. Remove belt upwards from transaxle input pulley (D).

Remove belt downward from engine pulley (E).

Slide belt toward rear of tractor, off the steering plate

(F) and remove from tractor.

BELT INSTALLATION -

Install new belt from tractor rear to front, over the steer- ing plate (F) and above clutch brake pedal shaft (G).

Pull belt toward front of tractor and roll belt onto engine pulley (E).

Pull belt toward rear of tractor. Carefully work belt down around transaxle input pulley (D). Be sure belt is inside the belt keeper.

Install belt on centerspan idler (C).

Install belt through stationary idler (A) and clutching idler (B).

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

Install mower (See “TO INSTALL MOWER” in this sec- tion of manual).

E

F

A

B G

C

D

FIG. 27

FRONT WHEEL TOE-IN/CAMBER

Your new tractor front wheel toe-in and camber is set at the factory and is normal. The front wheel toe-in and camber are not adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a qualified service center.

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Contents Always Wear EYE Protection During Operation PB20H42YTSafe Operation Practices for Ride-On Mowers Safety RulesGeneral Operation II. Slope OperationService III. ChildrenIV. Towing Table of Contents Unassembled Parts AssemblyTo Remove Tractor from Carton Unpack CartonCheck Deck Levelness Check Tire PressureCheck for Proper Position of ALL Belts Check Brake SystemOperation Reverse Operation System ROS on Position Know Your TractorTo SET Parking Brake See Fig HOW to USE Your TractorStopping To USE Throttle Control D See FigTo Adjust Gauge Wheels See Fig To Adjust Mower Cutting Height See FigTo Move Forward and Backward See Fig To Operate MowerBefore Starting the Engine Service REMINDER/HOUR MeterReverse Operation System ROS To Operate on HillsTo Start Engine See Fig ADD GasolinePurge Transmission Automatic Transmission Warm UPMowing Tips Before Each USE MaintenanceTractor BatteryBrake Operation TiresEngine Engine OIL Filter CleaningMuffler Spark PlugsService and Adjustments To Install Mower See FigsTo Remove Mower See Fig To Level Mower Mower Drive Belt Removal To Replace Mower Drive Belt See FigTo Check Brake To Replace Motion Drive Belt See FigFront Wheel TOE-IN/CAMBER To Remove Wheel for Repairs See Fig To Start Engine with a Weak Battery See FigTo Attach Jumper Cables To Remove CABLES, Reverse OrderTo Adjust Choke Control To Adjust Throttle Control CableTo Adjust Carburetor To Replace Headlight BulbOther StorageFuel System Engine OILTroubleshooting Points Engine dies when Limited Warranty Only Ride UP and Down Hill Not Across Hill Degrees MAX Suggested Guide for Sighting Slopes for Safe OperationPage Parts and Service