Poulan 96042011101, 436155 manual Engine

Page 19

MAINTENANCE

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE MAINTENANCE

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- sible damage to seals, do not use high pressure water or steam to clean transmission.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 29)

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL..

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

19

 

OIL DRAIN VALVE

CLOSED

 

AND

 

LOCKED

 

POSITION

 

YELLOW CAP

DRAIN

TUBE

 

Fig. 29

Unlock drain valve by pushing inward and turning counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for checking level. Ensure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Ser- vice air cleaner more often under dusty conditions.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Ensure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

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Contents PBGT26H54 II. Slope Operation Safety RulesSafe Operation Practices for Ride-On Mowers General OperationIV. Towing ServiceGeneral Service III. ChildrenTable of Contents 4 O.D Unassembled PartsRear 3/16 Lift Link Shoulder Bolt 1/4 O.D Oil Drain TubeBefore Removing Tractor from Skid AssemblyTools Required for Assembly ToremovetractorfromcartonTurn Steering Wheel Left and Position Mower See Fig Install ANTI-SWAY BAR S if Equipped SeeANTI-SWAY BAR S Attach Rear Lift Links C See Fig Attach Mower Side Suspension Arms a to Chassis See FigAttach Front Link E See Fig Check for Proper Position of ALL Belts Install Belt on Engine Clutch Pulley M SeeCheck Tire Pressure Check Deck LevelnessOperation Know Your Tractor HOW to USE Your Tractor To Stop Mower Blades To Adjust Mower Cutting Height See FigTo Adjust Gauge Wheels See Fig To Operate MowerCheck Engine OIL Level Service REMINDER/HOUR MeterBefore Starting the Engine To Operate on HillsPurge Transmission To Start Engine See FigAutomatic Transmission Warm UP Mowing Tips Schedule MaintenanceMaintenance General RecommendationsBlade Removal See Fig BatteryTractor Blade CareEngine IN-LINE Fuel Filter See Fig CleaningDeck Washout Port See Fig To Replace Mower Blade Drive Belt See Fig Service and AdjustmentsTo Install Mower To Remove Mower See FigTo Level Mower To Check Brake Transaxle Motion Control Lever Neutral Adjustment See FigBelt Installation To Replace Motion Drive Belt See FigTo Remove Wheel See Fig To Start Engine with a Weak Battery See FigReplacing Battery See Fig Front Wheel TOE-IN/CAMBERTransmission Engine OIL StorageOther Fuel SystemProblem Cause Correction TroubleshootingEngine continues To run when operBattery will not Fires when turnOnly Ride UP and Down Hill Not Across Hill Degrees MAX Suggested Guide for Sighting Slopes for Safe OperationLimited Warranty