Poulan 96042012400 manual To Replace Mower Blade Drive Belt See Fig, To Check Brake, Belt Removal

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SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 31)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).

Work belt off both mandrel pulleys and idler pulleys.

Pull belt away from mower.

BELT INSTALLATION -

Work belt around both mandrel pulleys and idler pulleys.

Make sure belt is in all pulley grooves and inside all belt guides.

Install mower (See "To Install Mower" in this section of manual).

MANDRELIDLER

PULLEYPULLEYS

MANDREL

PULLEY

Fig. 31

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced.

You may also check brake by:

1.Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.

2.Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manu- ally push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualified service center.

TO REPLACE MOTION DRIVE BELT (See Fig. 32)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

Remove mower (See “TO REMOVE MOWER” section in this manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

Remove belt from stationary idler (A) and clutching idler (B).

Remove belt from centerspan idler (C).

Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades (D).

Remove belt downward from engine pulley (E).

Slide belt toward rear of tractor, off the steering plate

(F) and remove from tractor.

BELT INSTALLATION -

Install new belt from tractor rear to front, over the steer- ing plate (F) and above clutch brake pedal shaft (G).

Pull belt toward front of tractor and roll belt onto engine pulley (E).

Pull belt toward rear of tractor. Carefully work belt down around transmission cooling fan and onto the input pulley (D). Be sure belt is inside the belt keeper.

Install belt on centerspan idler (C).

Install belt through stationary idler (A) and clutching idler (B).

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

Install mower (See “TO INSTALL MOWER” section in this manual).

 

E

 

F

A

 

B

G

 

C

 

D

02952

Fig. 32

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Contents PB20H42YT Safe Operation Practices for Ride-On Mowers Safety RulesGeneral Operation II. Slope OperationGeneral Service ServiceIII. Children IV. TowingTable of Contents Unassembled Parts Tools Required for AssemblyTo Remove Tractor from Carton Before Removing Tractor from SkidCheck Tire Pressure AssemblyCheck Deck Levelness Check for Proper Position of BeltsOperation Know Your Tractor To SET Parking Brake See Fig HOW to USE Your TractorStopping See Fig To USE Throttle Control See FigTo Adjust Gauge Wheels See Fig To Adjust Mower Cutting Height See FigReverse Operation System ROS To Operate MowerBefore Starting the Engine To Start Engine See Fig Purge TransmissionAutomatic Transmission Warm UP Mowing Tips Maintenance MaintenanceGeneral Recommendations ScheduleBattery TractorBlade Removal See Fig Engine Spark Plugs CleaningIN-LINE Fuel Filter See Fig Deck Washout Port See FigService and Adjustments To Install Mower See FigTo Remove Mower See Fig Install belt on engine pulley M, in belt keepers G To Level Mower To Replace Mower Blade Drive Belt See Fig Belt InstallationTo Check Brake To Replace Motion Drive Belt See FigTo Start Engine with a Weak Battery See Fig Transaxle Motion Control Lever Neutral Adjustment See FigFront Wheel TOE-IN/CAMBER To Remove Wheel for Repairs See FigTransmission Other StorageFuel System Engine OILProblem Cause Correction TroubleshootingTroubleshooting Points Only Ride UP and Down Hill Not Across Hill Degrees MAX Suggested Guide for Sighting Slopes for Safe OperationLimited Warranty