Poulan DPR22H48STA owner manual Tractor

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CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjust- ments section of this manual).

TIRES

Maintain proper air pressure in all tires (See “PROD- UCT SPECIFICATIONS” section of this manual).

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately.

The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

Remove blade bolt by turning counterclockwise.

Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

BLADE

MANDREL

ASSEMBLY

 

CENTER

 

HOLE

 

STAR

BLADE BOLT

 

(SPECIAL)

 

 

FIG. 13

I M P O R T A N T : TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even- tual damage to mower and engine.

The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE

BLADE

5/8" BOLT OR PIN

FIG. 14

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

Remove terminal guard.

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this

18manual).

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Contents DPR22H48STA Safety Rules Safe Operation Practices for Ride-On MowersSafety Rules Table of Contents Unassembled Parts HOW to SET UP Your Tractor AssemblyTools Required for Assembly To Remove Tractor from CartonInstall Seat See Fig Assemble Gauge Wheels to Mower Deck See Fig To Attach Nose Roller See FigInstall Mower and Drive Belt See Figs Check for Proper Position of ALL Belts Check Tire PressureCheck Mower Levelness Check Brake SystemOperation Know Your Tractor HOW to USE Your Tractor To Operate on Hills To Adjust Gauge Wheels See FigTo Operate Mower See Fig To Transport See FigsADD Gasoline Before Starting the EngineCheck Engine OIL Level To Start Engine See FigPurge Transmission Mowing TipsGeneral Recommendations Lubrication ChartCustomer Responsibilities Before Each USETractor Engine Spark Plugs CleaningMuffler Engine OIL FilterTo Level Mower Housing Service and AdjustmentsTo Install Mower To Remove Mower See FigFRONT-TO-BACK Adjustment See Figs To Replace Mower Drive BeltWith Parking Front Wheel TOE-IN Adjustment Transmission REMOVAL/REPLACEMENTTo Adjust Steering Wheel Alignment Front Wheel CamberTo Replace Headlight Bulb Interlocks and RelaysTo Replace Fuse To Adjust Throttle Control Cable See Fig To Adjust Choke Control See FigTo Adjust Carburetor Fuel System StorageOther Engine OILTroubleshooting Points Problem Cause CorrectionOFF Service Notes Schematic Tractor Model Number DPR22H48STAElectrical KEY Part Description Chassis and Enclosures Bracket Fender Drive Transaxle See Breakdown Steering Assembly KEY Part NO. NO. Description Engine Optional EquipmentSeat Assembly Decals Wheels & TiresMower Lift Mower Deck Washer, Spacer Mower Vented Limited Warranty Suggested Guide for Sighting Slopes for Safe Operation Parts and Service