Poulan DPR22H48STA Transmission REMOVAL/REPLACEMENT, To Adjust Steering Wheel Alignment

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SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT (See Fig. 27)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

Remove mower (See “TO REMOVE MOWER” in this section of this manual.)

Disconnect clutch wire harness.

Remove clutch locator.

Remove belt from stationary idler and clutching idler.

Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

Pull belt toward front of tractor and remove downwards from around electric clutch.

Install new belt by reversing above procedure.

ELECTRIC

CLUTCH LOCATOR

CLUTCH

 

CLUTCHING

IDLER

STATIONARY

IDLER

TRANSMISSION

INPUT PULLEYCLUTCH WIRE HARNESS

FIG. 27

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMIS- SION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation. Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary.

TO CHECK TOE-IN (See Fig. 28) -

Position front wheels straight ahead.

Measure distance between wheels at front and rear of tires (dimensions “A” and “B”).

Front dimension “A” should be 1/8" to 1/4" less than rear dimension “B”.

TO ADJUST TOE-IN (See Figs. 28 and 29) -

Loosen jam nuts at adjustment sleeves on tie rod.

Adjust tie rod until dimension “A” is 1/8" to 1/4" less than dimension “B”.

Tighten jam nuts securely.

B

FRONT OF TRACTOR

A

FIG. 28

ADJUSTMENT SLEEVES

TIE ROD

JAM NUTS

FIG. 29

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 30)

Block up axle securely.

Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

Repair tire and reassemble.

On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

Replace washers and snap retaining ring securely in axle groove.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING

RING

AXLE

COVER

SQUARE KEY

(REAR WHEEL ONLY)

FIG. 30

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Contents DPR22H48STA Safety Rules Safe Operation Practices for Ride-On MowersSafety Rules Table of Contents Unassembled Parts Assembly Tools Required for AssemblyHOW to SET UP Your Tractor To Remove Tractor from CartonInstall Seat See Fig Assemble Gauge Wheels to Mower Deck See Fig To Attach Nose Roller See FigInstall Mower and Drive Belt See Figs Check Tire Pressure Check Mower LevelnessCheck for Proper Position of ALL Belts Check Brake SystemOperation Know Your Tractor HOW to USE Your Tractor To Adjust Gauge Wheels See Fig To Operate Mower See FigTo Operate on Hills To Transport See FigsBefore Starting the Engine Check Engine OIL LevelADD Gasoline To Start Engine See FigPurge Transmission Mowing TipsLubrication Chart Customer ResponsibilitiesGeneral Recommendations Before Each USETractor Engine Cleaning MufflerSpark Plugs Engine OIL FilterService and Adjustments To Install MowerTo Level Mower Housing To Remove Mower See FigFRONT-TO-BACK Adjustment See Figs To Replace Mower Drive BeltWith Parking Transmission REMOVAL/REPLACEMENT To Adjust Steering Wheel AlignmentFront Wheel TOE-IN Adjustment Front Wheel CamberTo Replace Headlight Bulb Interlocks and RelaysTo Replace Fuse To Adjust Throttle Control Cable See Fig To Adjust Choke Control See FigTo Adjust Carburetor Storage OtherFuel System Engine OILTroubleshooting Points Problem Cause CorrectionOFF Service Notes Schematic Tractor Model Number DPR22H48STAElectrical KEY Part Description Chassis and Enclosures Bracket Fender Drive Transaxle See Breakdown Steering Assembly KEY Part NO. NO. Description Engine Optional EquipmentSeat Assembly Decals Wheels & TiresMower Lift Mower Deck Washer, Spacer Mower Vented Limited Warranty Suggested Guide for Sighting Slopes for Safe Operation Parts and Service