Poulan PO165H42C owner manual Tools Required for Assembly, To Remove Tractor from Carton

Page 6

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1)

9/16" wrench

Pliers

(2)

1/2" wrenches

Tire pressure gauge

 

 

Utility knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from carton.

Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft. Align mount- ing holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing straight forward.

Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

Snap steering wheel insert into center of steering wheel.

Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

 

INSERT

 

3/8 HEX BOLT

 

3/8 LOCK WASHER

 

LARGE FLAT

 

WASHER

STEERING

 

WHEEL

 

 

STEERING

 

BOOT

 

TABS

ADAPTER

EXTENSION SHAFT

 

 

5/16 HEX BOLT

5/16 LOCKNUT

 

LOWER

 

STEERING

 

SHAFT

 

 

TAB

 

SLOTS

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

Lift seat pan to raised position and open battery box door.

If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions).

SEAT PAN

LABEL

BATTERY

BOX DOOR

TERMINAL

TERMINAL

6

FIG. 2

Image 6
Contents Model NO. PO165H42C General Operation IV. ServiceSafe Operation Practices for Ride-On Mowers II. Slope OperationTable of Contents Product Specifications Customer ResponsibilitiesKey Unassembled PartsSteering Wheel Seat Slope SheetHOW to SET UP Your Tractor AssemblyTools Required for Assembly To Remove Tractor from CartonInstall Seat See Fig Lower seat into operating position and sit on seatCheck for Proper Position of ALL Belts Check Tire PressureCheck Deck Levelness Check Brake SystemOperation Know Your Tractor HOW to USE Your Tractor To Operate on Hills To Adjust Gauge Wheels See FigTo Operate Mower See Fig To Transport See FigsADD Gasoline Before Starting the EngineCheck Engine OIL Level To Start Engine See FigMowing Tips Customer Responsibilities General RecommendationsBefore Each USE Tractor Engine Cleaning MufflerSpark Plugs To Install Mower See Fig Service and AdjustmentsTo Level Mower Housing To Remove Mower See FigTo Replace Mower Blade Drive Belt See Fig To Adjust Brake See FigBelt Installation Belt RemovalTo Adjust Steering Wheel Alignment Transaxle Motion Control Lever Neutral Adjustment See FigTransmission REMOVAL/REPLACEMENT To Replace Motion Drive Belt See FigTo Remove Wheel for Repairs See Fig To Start Engine with a Weak Battery See FigReplacing Battery See Figs To Attach Jumper CablesInterlocks and Relays To Adjust CarburetorTo Replace Headlight Bulb To Replace FuseFuel System StorageOther Engine OILTroubleshooting Points OFF Schematic Tractor - Model Number PO165H42CElectrical KEY Part NO. NO. Description Chassis and Enclosures KEY Part Description Drive Repair Parts Steering Assembly KEY Part NO. NO. Description Engine KEY Part Description Seat Assembly Decals Wheels & TiresMower Lift Nut Lock w/Wsh 1/2-13 Unc Mower Deck Repair Parts Service Notes Service Notes Limited Warranty Suggested Guide for Sighting Slopes for Safe Operation Only Ride UP and Down Hill