Troy-Bilt 52063, 52064 owner manual Troubleshooting, Problem Possible Cause Correction

Page 19

 

Section 5: Maintenance

17

 

 

 

 

 

 

WARNING

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a stop, disconnect spark plug wire and move wire away from spark plug. Remove key on electric start models.

Failure to follow these instructions can result in serious personal injury or property damage.

TROUBLESHOOTING

Before performing any of the corrections in this Troubleshooting Chart, refer to the appropriate information contained in this Manual or the Engine Owner’s Manual for the correct safety precautions and servicing procedures. Contact your local autho- rized Engine Service Dealer for engine service. Contact your local authorized dealer for service problems with the machine.

 

PROBLEM

 

POSSIBLE CAUSE

 

CORRECTION

 

 

 

 

 

 

 

 

 

Engine does not start.

1.

Spark plug wire disconnected.

1.

Reconnect wire.

 

 

 

2.

Defective or incorrectly gapped spark plug.

2.

Inspect/replace spark plug.

 

 

 

3.

Fuel tank empty.

3.

Add fuel.

 

 

 

4.

Dirty carburetor or fuel line.

4.

Clean carburetor or fuel line.

 

 

 

5.

Dirty air cleaner.

5.

Clean or replace.

 

 

 

6.

Carburetor out of adjustment.

6.

Adjust carburetor. See Engine Service Dealer.

 

 

 

7.

Engine flooded.

7.

Wait several minutes before starting.

 

 

 

8.

Engine Throttle Lever in incorrect position.

8.

Move Throttle Lever to FAST position.

 

 

 

9.

Stale gasoline.

9.

Drain old fuel and add fresh fuel.

 

 

 

10.

Defective Engine Throttle Lever.

10.

See Engine Service Dealer.

 

 

 

11.

Dirt or water in fuel tank.

11.

See Engine Service Dealer.

 

 

 

 

 

 

 

 

 

Engine runs poorly.

1.

Bad spark plug.

1.

Inspect/replace spark plug.

 

 

 

2.

Dirty air filter.

2.

Clean or replace.

 

 

 

3.

Carburetor out of adjustment.

3.

Adjust carburetor. See Engine Service Dealer.

 

 

 

4.

Stale fuel.

4.

Drain and replace with fresh fuel.

 

 

 

5.

Dirt or water in fuel tank.

5.

See Engine Service Dealer.

 

 

 

6.

Engine cooling system clogged.

6.

Clean fins.

 

 

 

 

 

 

 

 

Engine overheats.

1.

Engine cooling system clogged.

1. Clean air cooling areas and behind debris shield.

 

 

 

2.

Carburetor out of adjustment.

2.

Adjust Carburetor. See Engine Service Dealer.

 

 

 

 

 

 

 

Engine does not shut off.

Throttle control misadjusted.

See Engine Service Dealer.

 

 

 

 

 

 

 

 

.

1.

Line length is too short or too long.

1.

Adjust line length to 18" long. When less

 

 

Poor mowing performance.

 

 

 

 

 

 

than 1/2 this length, replace the line.

 

 

 

2.

Cutting height is too high or low for height

2.

Adjust cutting height to approximately 1/3

 

 

 

 

of grass being cut.

 

of the length of the grass.

 

 

 

3.

Engine not set at FAST speed.

3.

Move Engine Throttle Lever to FAST (Rabbit).

 

 

 

 

 

 

 

 

 

Machine vibrates.

1.

Trimming head mounting bolt loose.

1.

Tighten bolt.

 

 

 

2.

Line lengths are substantially different.

2.

Adjust lines to approximately equal lengths.

 

 

 

3.

Loose nuts or bolts.

3.

Check all bolts and nuts, including engine bolts.

 

 

 

4. Broken spindle head or trimmer head.

4.

Replace broken part.

 

 

 

 

 

 

 

Trimmer head does not

Incorrect line installation for mowing conditions.

See “Changing Trimmer Lines” in Section 5.

 

 

retain line.

 

 

 

 

 

 

Trimmer Head does not

1.

Head bolts may be loose.

1.

Tighten head bolts to 75 in/lbs.

 

 

retain height setting.

2.

Head is worn.

2.

Replace head assembly.

 

 

 

 

 

 

 

 

 

Electric Starter does not

1.

Wires to battery unconnected.

1.

Reconnect wires.

 

 

start engine (electric start

2.

Battery not charged.

2.

Charge battery.

 

 

models only).

3.

Broken wire in wiring harness.

3.

Replace wiring harness.

 

 

 

4.

Malfunctioning starter motor.

4.

Contact local engine dealer.

 

 

 

 

 

 

 

 

 

Battery does not charge

1.

Broken wire in engine recharging circuit.

1.

See Engine Service Dealer.

 

 

during engine operation

2.

Malfunctioning engine recharging system.

2.

See Engine Service Dealer.

 

 

(electric start models).

3.

Dead battery.

3.

Replace battery.

 

 

 

 

 

 

 

 

 

Battery charger does not

1.

Broken battery lead.

1.

Replace battery lead.

 

 

charge battery (electric

2.

Broken battery charger wire.

2.

Replace battery charger.

 

 

start models).

3.

Dead battery.

3.

Replace battery.

 

 

 

 

 

 

 

 

Image 19
Contents Trimmer/Mower See Back Cover for Customer Service information General Operation SafetyChildren ServiceSafety Slope OperationOn engine, above muffler Safety DecalsNever make adjustments or repairs while engine is running Never run the engine inside a closed areaIntroduction AssemblyAssembly Steps Install HandlebarsAdd Motor Oil Attach Throttle Control LeverCheck Trimmer Head Hardware Connect and Charge Battery AssemblyLift and tilt debris shield X, Figure Operating Symbols Features and ControlsFeatures and Controls Operation PRE-START ChecklistAdjust Handlebar Height Adjust Line Cutting HeightAdditional Operating Tips and Techniques Operating the MachineOperation Trimming/Mowing Quick Reference Chart Vary Throttle Setting For ConditionsTrim When Wet or Dry Clean the Unit FrequentlyAdjusting Trimmer Head Engagement MaintenanceRequired Maintenance Removing and Replacing the Trimmer Head MaintenanceBelt Inspection Belt RemovalKR T Belt ReplacementLubrication Cleaning the EngineGeneral Engine Maintenance TRIMMER/MOWER Cleaning and Debris RemovalOFF-SEASON Storage Battery ServiceBattery Recharging Battery ReplacementTo Change Trimmer Lines Changing Trimmer LinesProblem Possible Cause Correction TroubleshootingDrawing no Parts ListRef. # Description Qty Ref. #Ref. # Description Parts List Drawing noAccessories and Kits Drawing no Parts List Drawing noOwner Registration Card Warranty ServiceReplacement Parts Engine Service and Repair