Bolens 52068 - 5HP, 52069-6HP Assembly, Introduction, Install Handlebars, Unpacking Unit

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Section

2

Assembly

WARNING

To prevent personal injury or property damage, do not attempt to start the engine until all assembly steps are complete and you have read and under- stand all of the safety and the operating instructions in this Manual.

INTRODUCTION

Carefully follow these assembly steps to correctly prepare your machine for use. It is recommended that you read this Section in its entirety before beginning assembly.

NOTE: If an assembly step applies only to certain models, those models are noted at the beginning of that step. Otherwise, a step applies to all models.

INSPECTION AFTER DELIVERY

Inspect your machine immediately after it has been delivered. Make sure that nei- ther the carton nor the contents have been damaged.

IMPORTANT: The engine is shipped without motor oil in its crankcase. Motor oil must be added to the engine before starting.

2.Remove the handlebars from the insert and carefully (do not pinch or kink the attached cables) put them aside before removing the unit from the shipping carton.

3.Compare the parts inside the carton with the following list:

•Trimmer/Mower Assembly (A, Figure 2-1)

•Extra Trimmer Line (B, Figure 2-1): six pieces of heavy-duty gauge .130" dia. line and six pieces of extra-heavy-duty gauge .155" dia. line.

•The following items are in a separate package:

(3) Plastic cable ties

(1)Hex Hd. Screw, 1/4-20 x 2

(1)Hex Locknut, 1/4-20

(2)Hex Hd. Screw, 5/16-18 x 2

(2)Hex Locknut, 5/16-18

•Electric Start Model Only:

(1)Battery (installed on unit – see C, Figure 2-1)

(2)Ignition Keys and (1) Battery Recharger (in separate electric start package)

STEP 2: INSTALL HANDLEBARS

1.Cut the plastic tie and remove the tape that secures the control bail (G, Figure 2-2) to the handlebar (A).

NOTE: Do not pinch or kink the attached cable(s) while unfolding and securing the handlebars.

2. Carefully lift the handlebars (A, Figure 2-2) to rear of the unit and align the han- dlebar legs with the handlebar support bracket (B).

3.Route the trimmer head control cable (C, Figure 2-2) to the outside of the han- dlebar. On electric start models, also route the electrical wire harness (O) to the outside of the handlebar.

4.Select the low or high height setting holes in the handlebar legs and attach the legs with the two 5/16-18 x 2 hex hd. screws (D) and 5/16-18 locknuts (E) from the hardware bag.

IMPORTANT: Adjust the handlebars as close as possible to waist level so that your arms are at a comfortable height.

This position will result in less pressure on the mower wear cup, making the unit easier to roll and reducing wear to the wear cup.

NOTE: LEFT and RIGHT sides of unit are as viewed from operator’s position behind the handlebars.

ASSEMBLY

Tools/Supplies Needed:

•(1) Utility Knife or Scissors

•(2) 1/2" (or adjustable) Wrenches

•(2) 7/16" Wrenches (one with a boxed end)

•Motor Oil (see Engine Owner’s Manual for oil specifications and quantity required)

STEP 1: UNPACKING UNIT

1.Remove the protective packaging material (plastic film and cardboard) from the handlebars and the unit.

A

B

C

Figure 2-1: Unit as shipped (recoil start model shown). Battery for electric start model is shown in inset.