Snapper 2167519B, P2167519B, P217019BV, P217019BVE, P216019KWV Repair & Adjustments

Page 20
Remove the driven disc. Refer to Section

Section 4 - REPAIR & ADJUSTMENTS

WARNING

DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool.

4.4.1.Engine Drive Belt Replacement (Stretch Type Belts)

(Continued From Previous Page)

IMPORTANT: Drain fuel tank before tipping mower. DO NOT tip machine with carburetor or spark plug down. Oil from crankcase will saturate the air filter and cause the engine to be hard to start or not start at all. If contamination does occur, the air filter will have to be replaced.

3.

Remove the driven disc. Refer to Section

“Replacing Rubber Driven Disc” for driven disc

removal procedure.

4.

Drain fuel tank before tipping mower. Do not tilt

mower with spark plug or carburetor down. Tilt

mower up on its rear wheels and remove blade and

blade hub. Assistance from another person may be

necessary to hold mower in the tilted position.

5.

Hold the slotted end of the drive disc bolt with a

screwdriver and remove the nut and internal tooth

lock washer. See Figure 4.16.

6.

Remove the belt cover located under deck.

7.

Lift the drive disc up and remove worn belt.

8.

Loop one end of new belt over engine pulley and

insert the other end through slot in deck. Refer to

Figure 4.15.

PULLEY POSITION

Manual background DRIVE DISC

SLOT IN END

OF DRIVE DISC BOLT

BUSHING

DECK BRACKET

(PARTIALLY SHOWN)

BOLT RETAINER

INTERNAL TOOTH

Manual backgroundLOCKWASHER

Manual background NUT

FIGURE 4.16

4.4.2.Transmission Poly-V Belt Replacement 1. Remove the driven disc. Refer to Section on “Replacing Driven Disc Rubber Ring” for procedure. 2. Note the routing of the old belt around the three pulleys before removing it. See Figure 4.17.

3. Place new Poly-V Belt over end of hex shaft and onto drive pulley.

4. Work belt onto top of idler pulley.

5. Twist belt sideways and pull it upward between the differential bracket and driven pulley and then down into the pulley groove. Make sure the Poly-V Belt is above belt guide. See Figure 4.17.

9. Loop the belt around the pulley on the bottom of

the drive disc.

10. Reinstall drive disc and retaining hardware.

DRIVE

IDLER

PULLEY DIFFERENTIAL BRACKET

IMPORTANT: 1) The square shoulder of the drive

disc bolt must fit into the square hole of the bushing.

2) The square end of bushing must fit into the

bracket slot.

11. Reinstall belt cover and tighten bolts securely.

12. Reinstall blade hub and cutter blade.

Recommended torque for blade cap screw is 40 ft. lbs.

PULLEYPOLY-V BELT

HEX SHAFT

BELT GUIDE

DRIVEN

 

PULLEY

 

ROUTING OF POLY-V BELT

 

FIGURE 4.17

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Contents Safety Instructions & Operator’s Manual for 21” STEEL DECK WALK MOWERS SERIESMODELS 2167519B P2167519B P217019BV P217019BVE P216019KWVIMPORTANT SAFETY INSTRUCTIONS PROTECTION FOR CHILDRENSLOPE OPERATION PREPARATIONMAINTENANCE AND STORAGE OPERATIONIMPORTANT SAFETY INSTRUCTIONS TABLE OF CONTENTS Section 1 - FAMILIARIZATION BRIGGSENGINE SPEED2.2 STARTING & OPERATION 2.2.1. ENGINE & BLADE Briggs Engine Section 2 - OPERATING INSTRUCTIONS2.1 PRE-START CHECK LIST 2.4 HANDLE HEIGHT ADJUSTMENT 2.5 CUTTING HEIGHT ADJUSTMENT2.2 STARTING & OPERATION 2.2.1. ENGINE & BLADE Kawasaki Engine 2.3 STOPPINGFIGURE 2.10a 2.6 INSTALLATION of GRASS BAG ADAPTER2.7 INSTALLATION of RECYCLING PLUG Optional Accessory on Some Models Attach grass bag hooks over middle handle cross bar See Figure 1. Set all wheels in the highest cutting position Notch Section 3 - MAINTENANCE 3.2.3. CHECK MOWER BLADE Section 4 - REPAIR & ADJUSTMENTS 4. Sharpen blade on a grinding wheel at an angle of 1. Grease on drive disc causing slippage 7. Reinstall driven disc spring to driven disc assembly Section 4 - REPAIR & ADJUSTMENTS To replace the bearing on the pulley end of the hex Remove the driven disc. Refer to Section Methods of Checking Battery Condition TROUBLESHOOTING PROBLEMPROBABLE CAUSE CORRECTIVE ACTIONSERVICE SCHEDULE MAINTENANCE PARTS2 YEAR LIMITED WARRANTY PRIMARY MAINTENANCE PRIMARY MAINTENANCE PRIMARY MAINTENANCE PRIMARY MAINTENANCE SNAPPER PRODUCT REGISTRATION FORM Page Page 21” STEEL DECK WALK BEHIND MOWERS SERIES