Snapper 150Z ZTR Series Check / Adjust Pto Clutch, Service Interval 200 Hours, C. Feeler Gauge

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CHECK / ADJUST PTO CLUTCH

CHECK / ADJUST PTO CLUTCH

Service Interval: 200 Hours. WARNING

To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground.

Service Interval: 200 Hours.

The Power Take Off (PTO) clutch drives the mower blades. The PTO clutch is engaged and disengaged by the mower blade switch. Check the PTO clutch adjustment every 200 hours of operation. Also perform the following procedure if the clutch is slipping, will not engage, or if a new clutch has been installed.

1.Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of accidental starting while the PTO is being adjusted.

2.See Figure 24. Note the position of the 3 adjustment windows (A) in the side of the brake plate and the nylock adjustment nuts (B).

3.Insert a .012”-.015” (2,5-4mm) feeler gauge (C) through each window, positioning the gauge between the rotor face and the armature face as shown in Figure 25.

4.Alternately tighten the adjustment nuts (B, Figure 24) until the rotor face and armature face just contacts the gauge.

5.Check the windows for an equal amount of tension when the gauge is inserted and removed, and make any necessary adjustments by tightening or loosening the adjustment nuts.

NOTE: The actual air gap between the rotor and armature may vary even after performing the adjustment procedure. This is due to dimensional variations on component parts, and is an acceptable condition.

6.Check the mower blade stopping time. The mower blades and mower drive belt should come to a complete stop within five seconds after the electric PTO switch is turned off. If adjustment does not stop a mower braking problem, replace the electric PTO clutch.

A

B

B

B

Figure 24. PTO Clutch Adjustment

A.Adjustment Window (Qty. 3, one shown)

B.Adjustment Nut

B

A

C

Figure 25. Adjust PTO Clutch

A.Window

B.Adjustment Nut

C.Feeler Gauge

20

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Contents OPERATOR’S MANUAL Axion / 150Z ZTR Series20HP Zero-Turn Riders 2690715Page Service & Adjustments TABLE OF CONTENTSSafety Rules TroubleshootingGENERAL OPERATION SAFETY RULESTRANSPORTING AND STORAGE EMISSIONS SLOPE OPERATIONCHILDREN TOWED EQUIPMENT RIDE-ON UNITSALON ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL10 DEGREES MAX THISService & Maintenance SERVICE AND MAINTENANCESafe Handling of Gasoline SAFETY & OPERATION DECALS ENGINE REFERENCE DATA IDENTIFICATION NUMBERSID Tag PRODUCT REFERENCE DATAOPERATION Right Ground Speed Parking Brake Lever Mower Cutting Height SwitchIgnition Switch CONTROL FUNCTIONSIgnition Switch GENERAL OPERATING SAFETYMower Cutting Height Switch Mower Blade SwitchFUEL RECOMMENDATIONS WARNING - TRAILERSCHECKS BEFORE STARTING Never allow passengers to ride on the unitSTARTING THE ENGINE EMERGENCY STOPPINGSTOPPING THE RIDER & ENGINE MOWINGSmooth Travel DRIVING PRACTICEBASIC DRIVING Forward Travel PracticePractice Turning In Place ADVANCED DRIVINGPractice Turning Around a Corner Executing TurnsRemoving the Mower Deck MOWER DECK REMOVAL INSTALLATIONInstalling the Mower Deck Figure 10. Mower Hitch Components A. Hair Pin ClipRIDER MAINTENANCE, All Models MAINTENANCEMAINTENANCE SCHEDULE ENGINE MAINTENANCECLEAN DEBRIS FROM RIDER AND Rider Maintenance ItemsACCESSING THE ENGINE COMPARTMENT CLEAN DEBRIS FROM ENGINE COOLING AREAS AND AIR FILTERGrease Service Interval 25 hoursLUBRICATION Figure 15. Mower LubricationFigure 20. Blade Removal CLEAN DECK CHECK / REPLACE MOWER BLADESFigure 21. Balancing The Blade A D B C Figure 22. Blade Installation 4x4 Wood BlockOperational SAFETY Checks CLEAN THE BATTERY AND CABLESCHECK RIDER SAFETY SYSTEM Service Interval 100 HoursA B B B Figure 24. PTO Clutch Adjustment CHECK / ADJUST PTO CLUTCHService Interval 200 Hours A. Adjustment Window Qty. 3, one shown B. Adjustment Nut B A CCHANGE ENGINE OIL Engine Maintenance ItemsCHECK ENGINE OIL LEVEL CHANGE ENGINE OIL & FILTERA. Air Filter Latch B. Air Filter Cover C. Air Filter D. Pre-Cleaner SERVICE AIR FILTER PRE-CLEANERAir Filter Removal & Installation A B A BPre-Cleaner Pre-Cleaner ServiceAir Filter Service NOTE Replace a worn or damaged pre-cleanerSPEED BALANCING ADJUSTMENT SERVICE & ADJUSTMENTSGROUND SPEED CONTROL LEVER ADJUSTMENT CUTTING HEIGHT ADJUSTMENTENGINE ADJUSTMENTS BRAKE ADJUSTMENTBATTERY CHARGING Figure 34. Brake Adjustment A. Brake Rod B. Adjustment NutSide to Side Leveling MOWER DECK LEVELING ADJUSTMENTSFigure 37. Side-to-Side Adjustment A. Threaded Rod B. Trunnion A B C Figure 35. Measure Blade Tips to Ground A. Mower DeckFront To Back Leveling MOWER BELT REPLACEMENTMower Drive Belt Replacement Figure 38. Orient Blades Front-to-BackBefore Storage STORAGESTORAGE After StorageEngine will TROUBLESHOOTINGTroubleshooting the Rider not turnoverEngine runs, but Troubleshooting the Moweradjust rider will notReplacement Parts SPECIFICATIONSSERVICE ITEMS Maintenance ItemsAERATE HOW AND WHEN TOWATER, FERTILIZE HOW HIGH TO MOW THE GRASSNote Always operate the engine at full throttle when mowing WHEN AND HOW OFTEN TO MOWPROPER MOWING SPEED Lawn Care & Mowing InformationP RO D U C T S, I N C . 535 Macon Street McDonough, GA