Graco Inc 800-636, 308-525 SHUTDOWN, Flushing Storage, Maintenance, Pressure Relief Procedure

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SHUTDOWN, FLUSHING

AND STORAGE

WARNING

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including fluid injection and splashing in the eyes, or on the skin, always follow this procedure whenever you stop spraying for more than 10 minutes, when shutting down, and before checking or repairing any part of the system.

1.Engage the trigger safety latch.

2.Turn the sprayer off.

3.Remove the ignition cable from the spark plug.

4.Shut off the water supply.

5.Disengage the trigger safety latch and trigger the gun to relieve pressure, and then engage the trigger safety latch again.

6.Before long±term (overnight) storage or transporting of the unit, disconnect the water supply, and disconnect the fuel supply.

1.If the pressure washer will be exposed to freezing temperatures, drain all water out of the pump. If it must be stored in freezing temperatures, flush the unit with a 50% anti±freeze solution. Relieve pressure. Flush the pressure washer before using it again to remove the anti±freeze.

NOTE: An anti±freeze flush kit, P/N 802±327, is available to make flushing easier.

CAUTION

If water does freeze in the pressure washer, thaw it in a warm room before trying to start it. DO NOT pour hot water on or into the pump; it may crack the ceramic plungers!

2.After each use, wipe all surfaces of the pressure washer with a clean, damp cloth.

3.Perform the appropriate maintenance. See maintenance chart.

MAINTENANCE

Observing regular maintenance intervals helps ensure that you get maximum performance and life from the pressure washer.

There is a break±in period for the engine and pump. After changing the oil in these components following their respective break±in periods, the interval between required changes is longer.

If the unit is operating in dusty conditions, these maintenance checks should be made more often.

WARNING

To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure Warning before proceeding.

Interval

What to do

 

 

Daily

Clean water inlet screen and

 

filter. Check engine and pump oil

 

levels. Fill as necessary. Check

 

gasoline level. Fill as necessary.

 

 

After first 5

Change engine break±in oil.

hours of

Drain oil when warm. Use SAE

operation

30 or 10W±30 detergent oil.

Each 25 hours

Clean and remove air cleaner

of operation

foam. Wash with water and

 

detergent. Dry thoroughly. Rub

 

with oil and squeeze to distribute

 

oil.

After first 50

Change pump break±in oil. Use

hours of

SAE 20 or 30 non±detergent oil.

operation

 

Each 100 hours

Clean or replace paper air

of operation

cleaner cartridge. Tap gently to

or 3 months

remove dirt. Change engine oil.

 

Use SAE 30 or 10W±30

 

detergent oil.

Each 500 hours

Change pump oil. Use SAE 20

of operation

or 30 non±detergent oil.

or 6 months

 

 

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Contents 800±681, Series a 800±635, Series a 800±636, Series a800±637, Series a Rev aGeneral Safety Pressure Relief ProcedureSpray Gun Safety Devices Medical TreatmentHose Safety Fuel and Emission HazardsEquipment Misuse Hazard System PressureMoving Parts Hazard TermsInstallation Set UpCheck for Shipping Damage Connect to Water SupplyStartup Follow the Pressure Relief Procedure Trigger Safety LatchInstalling and Changing Spray Tips Maintenance Pressure Relief ProcedureSHUTDOWN, Flushing Storage Interval What to doTroubleshooting Chart Problem Cause Solution800±635 & 800±636 Hydra±Cleanr 3540 Pressure Washer Parts DrawingParts List 800±637 Hydra±Cleanr 4043 Pressure Washer Fuel Tank Assembly 800±681 Hydra±Cleanr 3050 Pressure Washer Spacer Incl , 65, 66, 67, 68Parts Drawing Part Description QTY Pump Service ValvesPumping Section Servicing the PlungersAccessories Technical DataServicing the V±Packings 800±649 3540Graco INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440±1441 Graco WarrantyImportant Phone Numbers Parts Change Notice NEWUSE only Genuine Graco Parts and Accessories Description QtyKit No Repair Kit Part No No. Description Qty 801±472

3540, 800-637, 308-525, 800-635, 3050 specifications

Graco Inc. is a leading manufacturer of fluid handling equipment, primarily focused on innovative spray technology and equipment for various industrial applications. Among their extensive product lineup, Graco offers several models, including the 800-636, 800-681, 3050, 800-635, and 308-525, each designed to meet specific needs in the painting and coating industry.

The Graco 800-636 is known for its portability and versatility. This airless paint sprayer is designed for both small and medium-sized jobs. It features a robust pump that delivers consistent pressure, ensuring a smooth and even spray finish. One of its main technologies includes the ProControl feature, which allows users to adjust the pressure settings for optimal control when spraying different materials.

The 800-681 model takes efficiency to another level with its advanced fluid delivery system. This model is suitable for larger projects, as it is capable of handling a diverse range of coatings, including high-viscosity materials. With its SmartControl technology, the device provides users with the ability to monitor and manage spray patterns effectively, minimizing overspray and maximizing coverage.

Next in line is the Graco 3050, characterized by its heavy-duty construction designed for rugged environments. This model is particularly suited for industrial applications where reliability is critical. It features Graco's exclusive Endurance pump, ensuring longer lifespan and reduced maintenance. The 3050 also incorporates an ergonomic design, making it easier for operators to handle during extended usage.

The Graco 800-635 is another excellent option for professionals seeking a reliable solution for their painting needs. This model is equipped with a lightweight frame, making it easy to transport. It is designed with a focus on user-friendliness, featuring a one-touch setup and easy-to-use controls. Additionally, it includes a high-efficiency airless spray tip that enhances performance, especially when working with thicker materials.

Lastly, the 308-525 model stands out for its precision and durability. Known for its ability to deliver fine finishes, this sprayer is ideal for detailed work. The 308-525 integrates advanced filter technology that minimizes blockages, allowing for uninterrupted spraying. It is designed to work seamlessly with Graco's range of accessories, further expanding its versatility.

In summary, Graco Inc.'s 800-636, 800-681, 3050, 800-635, and 308-525 models boast a variety of features that cater to different applications in the painting and coating industry. With advanced technologies that enhance efficiency, control, and durability, Graco continues to be a trusted name for professionals looking for high-quality fluid handling equipment.