Poulan HDR500L owner manual To Remove Belt Guard See Fig, To Replace Ground Drive Belt See Figs

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SERVICE AND ADJUSTMENTS

TO REMOVE BELT GUARD (See Fig. 27)

NOTE: For ease of removal, remove hairpin clip and clevis pin from left wheel. Pull wheel out from tiller about 1 inch (2.5 cm).

Remove two (2) screws from side of belt guard.

Remove hex nut and washer from bottom of belt guard (located behind wheel).

Pull belt guard out and away from unit.

Replace belt guard by reversing above procedure.

BELT GUARD

SCREW

HEX NUT AND WASHER (LOCATED BEHIND TIRE)

SCREW

HAIRPIN CLIP AND

 

 

CLEVIS PIN

 

 

 

FIG. 27

TO REPLACE GROUND DRIVE BELT (See Figs. 27 and 28)

Remove belt guard as described in “TO REMOVE BELT GUARD”.

Remove old belt by slipping off engine pulley first then remove from transmission pulley.

Place new belt in groove of transmission pulley and into engine pulley. BELT MUST BE IN GROOVE ON TOP OF IDLER PULLEY. NOTE POSITION OF BELT TO GUIDES.

Check belt adjustment as described below.

Replace belt guard.

Reposition wheel and replace clevis pin and hairpin clip.

GROUND DRIVE BELT ADJUSTMENT (See Fig. 28)

For proper belt tension, the extension spring should have about 5/8 inch (16 mm) stretch when drive control bar is in “ENGAGED” position. This tension can be attained as follows:

Loosen cable clip screw securing the drive control cable.

Slide cable forward for less tension and rearward for more tension until about 5/8 inch (16 mm) stretch is obtained while the drive control bar is engaged.

Tighten cable clip screw securely.

CABLE CLIP

SCREW

ENGINE

PULLEY

DRIVE CONTROL CABLE

LESS

TENSION

IDLER

PULLEYEXTENSION SPRING

TRANSMISSION PULLEY

5/8"

MORE TENSION

FIG. 28

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Contents Model NO. HDR500L Maintenance and Storage Safety RulesTraining PreparationTable of Contents OPERATOR’S Position See Fig AssemblyTools Required for Assembly Unpacking Carton See Fig Install Handle See Figs , 4,Connect Shift ROD See Fig Attach Clutch Cable See FigRemove Tiller from Crate Check Tire PressureKnow Your Tiller Meets Ansi Safety RequirementsOperation Tine Operation with Wheel Drive HOW to USE Your TillerFORWARD- Wheels ONLY/TINES Stopped Reverse Wheels ONLY/TINES StoppedTurning Before Starting EngineTo Transport ADD GasolineTilling Hints To Start Engine See FigCultivating Tine Shear PinsAdjust Wheels for Cultivating See Figs General Recommendations MaintenanceMaintenance Schedule To Change Engine OIL See Figs EngineAIR Filter See Fig Muffler CleaningSpark Plug Cooling System See FigTo Adjust Handle Height See Fig Service and AdjustmentsTiller Tire CareTine Replacement See Figs , 25 To Replace Ground Drive Belt See Figs Ground Drive Belt Adjustment See FigTo Remove Belt Guard See Fig To Adjust Carburetor To Adjust Throttle Control Cable See FigOther StorageFuel System Engine OILTroubleshooting Points Tiller - Model Number HDR500L Handle Assembly180634 180456X428183122X624 Rim MAINFRAME, Left Side183122X624 MAINFRAME, Right Side180627 180677180631 179520180847 Tine Shield12000035 Tine Assembly 184878 Decals184877 Limited Warranty