Bolens 12180 Engine OIL Service, Engine Cleaning AIR Cleaner Service, Spark Plug Service

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Section 5: Maintenance

WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage.

ENGINE OIL SERVICE

Check the engine oil level before starting the engine each day and check it after each 5 hours of continuous operation. Running the engine when it is low on oil will quickly ruin the engine.

It is recommended that you change the engine oil after every 10 hours of operation and even sooner when operating in extremely dirty or dusty conditions. Refer to the separate Engine Owner’s Manual for detailed service instructions.

A. To Check the Engine Oil Level:

1.Move the tiller to a level area and shut off the engine.

2.Level the engine by putting the Depth Regulator Lever in the second notch from the top.

3.Clean the area around the oil dipstick or oil fill tube to prevent dirt from falling into the crankcase.

4.On engines with an oil fill tube, remove the filler cap, add oil (if required) until it reaches the top of the tube and reinstall the filler cap.

5.On engines with a dipstick, remove it, wipe it clean, and reinstall it finger-tight. Remove the dipstick and check the reading. Add oil (if required) to bring the level to the FULL mark. Do not overfill.

B. To Change the Engine Oil:

Change the engine oil as instructed in the separate Engine Owner’s Manual.

ENGINE CLEANING

Keep the engine clean to assure smooth operation and to prevent damage from overheating. Refer to the separate Engine Owner’s Manual for specific repair and cleaning instructions. All inspections and services must be done with the engine shut off and cool to the touch.

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AIR CLEANER SERVICE

The engine air cleaner filters dirt and dust out of the air before it enters the carbure- tor. Operating the engine with a dirty, clogged air filter can cause poor perfor- mance and damage to the engine. Never operate the engine without the air cleaner installed. Inspect and service the air cleaner more often if operating in very dusty or dirty conditions.

Service the air cleaner as instructed in the separate Engine Owner’s Manual.

SPARK PLUG SERVICE

Inspect and clean or replace the spark plug after every 100 operating hours or annually. Clean the plug and set the gap as described in the separate Engine Owner’s Manual.

In some areas, local law requires using resistor spark plugs to suppress ignition signals. If the engine was originally equipped with a resistor spark plug, use the same type for replacement.

SPARK ARRESTER SCREEN SERVICE

If the engine muffler is equipped with a spark arrester screen, remove and clean it according to the time intervals and instruc- tions in the separate Engine Owner’s Manual.

THROTTLE LEVER ADJUSTMENT

If the engine does not respond to various throttle lever settings, refer to the separate Engine Owner’s Manual for service infor- mation or contact your local authorized engine service dealer.

CARBURETOR/GOVERNOR CONTROL ADJUSTMENTS

The carburetor was adjusted at the factory for best operating speed. Refer to the separate Engine Owner’s Manual for any adjustment information or see your autho- rized engine service dealer.

The governor controls the maximum safe operating speed and protects the engine and all moving parts from damage caused by overspeeding. Do not tamper with the engine governor settings.

WARNING

Operators shall not tamper with the engine governor settings on the machine; the governor controls the maximum safe operating speed to protect the engine and all moving parts from damage caused by overspeed. Authorized service shall be sought if a problem exists.

OFF SEASON STORAGE

When the tiller won’t be used for extended periods, prepare it for storage as follows:

1.Clean the tiller and engine.

2.Do routine tiller lubrication and check for loose parts and hardware.

3.Protect the engine and perform rec- ommended engine maintenance by following the engine storage instruc- tions found in the separate Engine Owner’s Manual. NOTE: Be sure to protect the fuel lines, carburetor and fuel tank from gum deposits by removing fuel or by treating fuel with a fuel stabilizer (follow engine manufac- turer’s recommendations).

4.Store unit in a clean, dry area.

5.Never store the tiller with fuel in the fuel tank in an enclosed area where gas fumes could reach an open flame or spark, or where ignition sources are present (space heaters, hot water heaters, furnaces, etc.).

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Contents Broncotm 5 HP Table of Contents Safety TrainingKeep children and pets away Use slower engine speedsOperating Symbols To Avoid Serious InjuryAssembly Tools/Materials Needed for AssemblyLoose Parts List Qty. Description IntroductionAttach Handlebar Move Tiller Off Shipping PlatformInstall Forward Clutch Cable Install Reverse Clutch CableCheck Level Transmission Gear Oil Check Hardware for TightnessCheck Air Pressure in Tires Check all nuts and screws for tightnessFeatures and Controls Wheel Drive PinsFreewheel Forward Clutch Bail Reverse Clutch ControlTo Operate the Forward Clutch Bail To Operate the Reverse Clutch ControlHandlebar Height Adjustment Shallow Settings DeepTo Adjust the Handlebars Depth Regulator LeverOperation IntroductionBREAK-IN Operation Starting and Stopping the EngineOperating the Tiller Turning the Tiller Around For reverse motion of the wheels and tinesStopping the Tiller and Engine Let the tiller do the work Tilling depthsAvoid tilling soggy, wet soil Avoid making footprintsTilling across slopes without using terraces Clearing the tinesTilling on slopes Tilling up and down slopesPower Composting Loading and Unloading the TillerMaintenance Required Maintenance ScheduleProcedure EveryTransmission Gear OIL Service Tiller LubricationCheck for OIL Leaks Check HardwareRemoving a Tine Assembly Bolo TinesTine Inspection Removing a Single TineEngine Check belt tension after every 10 operating hoursTo Check Belt Tension Forward Clutch Bail Adjustment Replacement Belt InformationReinstall the belt cover To Check Reverse Belt TensionEngine OIL Service Engine Cleaning AIR Cleaner ServiceSpark Plug Service CARBURETOR/GOVERNOR Control AdjustmentsTroubleshooting Tiller Weight Transmission Gear OIL SpecificationsFrame Weights Tiller LengthWarranty Service Customer Service and Technical ServiceReplacement Parts Engine Service and Repair1905237 1/99