Cellboost 999-823 manual Safety Precautions, General Safety

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Section 1 – Safety Precautions

Since Mertz Manufacturing has no direct control over machine application or operation, following the proper safety practices is the responsibility of the owner and/or operator. Remember that this unit is only as safe as those who operate it. Safety tips shown throughout this Operator's Manual must be followed at all times.

GENERAL SAFETY

Never operate the Boxer without first completely reading and understanding this Owner's Manual.

Only authorized, qualified, and trained personnel are allowed to operate this machine.

Never operate the machine under the influence of alcohol, awareness altering drugs, or medications that would affect your ability to operate safely.

KEEP CHILDREN CLEAR FROM THE WORK SITE AREA AT ALL TIMES!

NEVER ALLOW A CHILD TO OPERATE OR RIDE ON THE MACHINE

Serious injury or death involving children can occur. Stay ALERT and be aware of your surroundings at all times. Stop operations if children wander onto the job site. Resume work only when the operating area is clear.

Keep all non-operating personnel away from the machine during operation.

Passengers must never be allowed to ride on the machine.

Wearing protective clothing and gear, such as hard hats, safety glasses, safety shoes, hearing protection, breathing protection, and long pants and shirts is highly recommended. Do not operate in clothing or shoes which will expose skin or feet to possible flying debris.

Clothing should be relatively close fitting. Loose clothing, rings, and other jewelry should be avoided because of the danger of catching them on machine parts or controls or on any rotating parts, either on the machine or any attachment.

Keep hands/fingers clear from all rotating parts.

Never touch engine parts or machine components while they are hot.

Always perform the “Standard Shut Down Procedure” shown in this manual, if the unit will be left unattended for any length of time.

Use only original BOXER or approved replacement parts. Imitation parts may lead to unit damage and/or injury to personnel. The machines' warranty may be voided if unauthorized parts are used.

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Contents Serial No.s 005 and Higher 2418 Page Page Boxer Product Warranty Consequential Damages Track Limited Prorated Warranty Policy Statement Limitation of Remedy and Damages Fold Boxer Warranty RegistrationMertz Manufacturing, LLC Box Ponca City, OK Learn the Signal Words Used with the Safety Alert Symbol Safety IntroductionViii Table of Contents General Specifications TroubleshootingGeneral Safety Safety PrecautionsOperating Safety Safety Precautions Service & Maintenance Safety Jump Starting/Battery Charging Hazards Battery HazardsHydraulic System Hazards Fueling Hazards Safety Precautions Operating Controls Component LocationsRight Front View Item No Left Rear View2424 Safety Decals Engine Hour Meter Gauge Hand Grip Operating Controls Description2422 Pre-Start Inspection Daily Service ChecksService Cycle Table Pre-Start Inspection and OperationPre-Start Inspection and Operation Check all hydraulic hoses, lines and fittings Hydraulic Hose Damage Grease Zerk Locations Pre-Start Inspection and Operation Machine Start-up Operating InstructionsTransportation Machine Shut-downLifting Procedures Machine Lifting Machine Travel ControlsForward Travel Right Turn During Forward Travel Spin Turn 15 Slide Slope Travel Operating Instructions 17 Trencher Boom in Raised Position 19 Trencher Chain Control Lever in Forward Position 21 Trencher at Proper Depth Pre-Start Inspection and Operation Pre-Start Inspection and Operation Routine Service and Maintenance Daily Maintenance Procedures 2436 Air Filter Assembly Hydraulic Hose Damage Track Adjustment Wrench Storage Track Deflection Measurement and Adjustment New Machine Brake-in Maintenance Procedures Hydraulic Oil Filter 10 Hydraulic Oil Check and Fill 11 Battery and Cable Connections Weekly Maintenance Procedures12 Air Filter Assembly Monthly Maintenance ProceduresInstall and secure the fuel lines and reopen the fuel valve 13 Fuel Filter Replacement 14 Battery and Connections 15 Hydraulic Tank Drain Plug Annual Maintenance Procedures16 Hydraulic Oil Check and Fill Draining Fuel Tank General MaintenanceRoutine Service and Maintenance 18 Chain Sag Adjusting Digging Chain Tension19 Chain Tension Adjustment Trencher Boom Replacement Reinstall the boom guard Item 1, Figure Replacing the Digging Teeth 21 Tooth ReplacementReplacing the Drive Sprocket 22 Replacing Drive Sprocket Rear Chain Configuration24 Master Link Chain Master LinkConfiguring the Chain Trencher Chain Parts list Parts List25 Chain Configuration 26 Boxer 118 Hydraulic Interconnect Diagram Boxer 118 Hydraulic Interconnect DiagramProblem Possible Causes Corrective Action TroubleshootingTroubleshooting Penetrate soil easily Troubleshooting Engine System General SpecificationsNoise Data Dotted

999-823 specifications

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