Elite 005212-0 Cooling System, Checking Fluid Levels, ‹ Check Engine OIL, ‹ Battery Fluid

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Standby Generator Sets

Maintenance

Figure 10.2 — Cylinder Head Installation

COOLING SYSTEM

Air intake and outlet openings in the generator com- partment must be open and unobstructed for contin- ued proper operation. This includes such obstruc- tions as high grass, weeds, brush, leaves and snow.

Without sufficient cooling and ventilating air flow, the engine/generator quickly overheats, which causes it to shut down. (See the installation diagram.)

The exhaust system parts from this product get extremely hot and remains hot after shutdown. High grass, weeds, brush, leaves, etc. must remain clear of the exhaust. Such materials may ignite and burn from the heat of the exhaust system.

CHECKING FLUID LEVELS

‹CHECK ENGINE OIL

Check engine crankcase oil level (Figure 10.3) at least every 20 hours of operation, or prior to use.

Remove oil dipstick and wipe dry with a clean, lint- free cloth.

Install oil dipstick, then remove again.

Oil should be between FULL and ADD marks.

If oil level is below the dipstick ADD mark, remove oil fill cap. Add the recommended oil to bring oil level up to the FULL mark. DO NOT FILL ABOVE THE “FULL” MARK. See “Engine Oil Recommen- dations” for recommended oils.

Figure 10.3 - Oil Dipstick and Oil Fill Cap

Oil Fill Cap

Engine

Air Cleaner

 

Oil Dipstick

 

Oil

 

Filter

‹BATTERY FLUID

Check battery electrolyte fluid based on the Maintenance Schedule. Fluid should cover separa- tors in all battery cells. If fluid level is low, add dis- tilled water to cover tops of separators. DO NOT USE TAP WATER IN BATTERY.

OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM

Engine cranking, start up and running are controlled by a solid state Engine Controller circuit board. Battery voltage is delivered to that circuit board via a 15 amp fuse. These overcurrent protection devices will open if the circuit is overloaded.

If a circuit breaker opens or a fuse element melts, find the cause of the overload before resetting the circuit breaker or replacing the fuse.

‹ENGINE COOLANT

Check coolant level in coolant recovery bottle. See Specifications.

Add recommended coolant mixture as necessary.

Periodically remove radiator pressure cap (only when engine has cooled down) to make sure the coolant recovery system is functioning properly. Coolant should be at bottom of radiator filler neck. If coolant level is low, inspect gasket in radiator pressure cap. Replace cap, if necessary. To have pressure cap tested, contact an Authorized Service Dealer. Inspect cooling system and coolant recov- ery system for leaks.

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Contents Model Standby Generator Sets Table of Contents  Warning   Electrical Hazards  ‹ HOW to Obtain Service ‹ Operation and MaintenanceAuthorized Service Dealer Location Introduction‹ Data Label Identification RecordCoolant Recommendations Equipment DescriptionEngine OIL Recommendations Engine Protective Devices ‹ Fuel Requirements Fuel System‹ Natural GAS Fuel System ‹ LP Fuel SystemSpecifications ‹ Cold Weather KIT ‹ Reconfiguring the Fuel System‹ FOUR-LEAD, SINGLE-PHASE Stator Alternator Power Winding Connections‹ 3-PHASE Alternators Generator AC Lead ConnectionsInitial Inspection for QT Genset Startup InstallationPreparation Before START-UP ‹ START-UP Inspection START-UP Checklist‹ Preparation for START-UP Generator Control Operation Operating Unit with Manual Transfer Switch‹ Engine START-UP and Transfer ‹ Retransfer and ShutdownCylinder Head Procedure Exhaust Manifold ProcedureIntake Manifold Procedure Cooling System ‹ Battery FluidChecking Fluid Levels ‹ Check Engine OILMaintenance Owner Operator can Perform Miscellaneous Maintenance ‹ Periodic Replacement Parts ‹ Battery ReplacementService Maintenance Interval Information Service ScheduleLevel Maintenance Level Problem Cause Correction Troubleshooting GuideStandby Generator Sets Page Breaker Tray BACK/BOTTOM Page STR 390 30AD1 HSB Tecum Page Support Radiator LH Side Page NUT HEX M6 X 1.0 G8 YEL CHR Page Battery Tray C1 CPL Page Engine 2.5L Ford Page Page Page Bracket Fuel Regulator Page Roof C1 CPL Page Muffler C1 Page Page Page Page Page Page Standby Generator Sets Warranty

005212-0 specifications

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