Dayton 3WY46, 3WY47 installation instructions General Safety Information

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Dayton Operating Instructions and Parts Manual

3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46

Dayton® Professional-Duty

Electric Generators

General Safety Information

IMPORTANT: Read these instructions and engine ownerÕs manual carefully. Become familiar with generator before trying to operate or service it. Know its uses, limita- tions, and any hazards involved. Improper use of generator can cause severe injury or death from explosion, fire, burns, electrical shock, or carbon monoxide poisoning.

Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this generator.

Safety information appears throughout these instructions. Pay close attention to them. Below are definitions for the safety information listed throughout this manual.

IMPORTANT: Every possible circumstance that might involve a hazard cannot be anticipated. The warnings in this manual and on tags or decals affixed to the unit are therefore not all-inclusive. If a proce- dure, work method, or operating tech- nique not specifically recommended by Dayton is used, you must make sure it is safe for you and others. You should also ensure that equipment will not be damaged or made unsafe by the operating or maintenance method you choose.

NOTE: Under this heading statements will be found emphasizing installation, operation and maintenance procedures that either simplify procedures or increase efficiency.

Under this heading, installation, operat-

ing, and maintenance procedures or practices will be found that, if not carefully followed, WILL result in IMMEDIATE serious personal injury or death.

Under this heading, installation, operat-

ing, and maintenance procedures or practices will be found that, if not carefully followed, COULD result in severe personal injury or death.

Under this heading, installation, operat-

ing, and maintenance procedures or practices will be found that, if not carefully followed, MAY result in minor personal injury, product or property damage.

Engine exhaust contains poisonous

carbon monoxide gas. Overexposure will cause loss of consciousness and will lead to death. Use only in well- vented areas. Make sure area has plenty of free-moving, fresh, outside air. Never run generator in an enclosed or confined area. Never run generator inside occupied building.

Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, get fresh air at once! Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

Gasoline presents a hazard of fire or

explosion. Gasoline is flammable. Its vapor is explosive.

Keep fuel out of children’s reach.

Refuel generator in a well-vented area. Do not fill fuel tank in the dark. Do not refuel while engine is running. Unhook all electrical loads and shut off engine before refueling.

Do not overfill fuel tank. Always allow room for fuel to expand. If you overfill tank, fuel can overflow onto hot generator or engine surface. This can cause fire or explosion. After refueling, tightly close fuel tank cap.

Do not spill fuel. Fuel or fuel vapor may ignite. If fuel spills, make sure area is dry before starting engine.

Never smoke in refueling area. Never allow open flames or sparks in area.

Store fuel in approved container. Store fuel in a well-vented area free of open flames or sparks.

Guard against fire hazard. Keep

operation area well-vented. Keep generator at least three feet away from any object. Do not place flam- mable objects near generator.

Do not use generator where flam- mable vapors are present. Some vapors are heavier than air. These vapors settle in low-lying places.

Do not use generator in enclosed spaces. This includes motor home or RV generator compartments.

Guard against electric shock.

Generator produces high voltage. This high voltage can cause severe electric shock. Only responsible adults should use the generator.

Properly ground generator before starting.

Never let anyone operate or service generator without proper instructions.

Avoid contact with live terminals or bare wires.

Do not use generator outdoors in rain or snow.

Do not use generator near standing water or snow.

Do not use if generator is wet or damp.

Do not use generator in highly conductive areas. These areas include metal decking and steelwork.

Only use grounded extension cords.

Do not use any worn or damaged electric cords. Electric shock or damage to generator may result.

On construction sites, you must use a Ground Fault Circuit Interrupter (GFCI). This helps guard against electric shock. OSHA and the Na- tional Electrical Code requires this in the United States.

Do not wear damp clothing or wet shoes when using generator.

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Contents Description UnpackingSpecifications Electrical SpecificationsGeneral Specifications Receptacle SpecificationsProduct Identification Portable Generator Model 3W736C ShownGeneral Safety Information Generator Features OIL Alert SystemFull Power Selector Switch Ground Fault Circuit INTER- Rupter ReceptacleHour Meter AUTO-IDLE SystemAssembly Handle and TOP Cover Assembly Model 3WY47 onlyEngine Circuit Breaker Models 3WY46 and 3WY45 only Receptacle Circuit BreakerBattery Models 3WY46, 3WY45, and 3WY47 only Installing Battery Cables to EngineMounting Battery to Generator From starter solenoid. Connect it toInstallation FuelGenerator Grounding Engine OILGround Fault Protection Standby Installation to Home or BuildingDUST, DIRT, RAIN, and Snow Extension CordsChart Typical Electric Appliance WattagesHigh and LOW Temperature Operation Using ReceptaclePower Cord and Plug Requirements OperationPrestart StartingRecoil Starter not Available on Model 3WY47 Electric Starter Models 3WY46, 3WY45, and 3WY47 onlyAdjusting the Idle Speed AUTO-IDLE OperationDisconnecting Electric Loads High Altitude OperationAdding Electrical Loads Stopping EngineStorage Maintenance and RepairsServicing the Engine Troubleshooting Chart Wiring Diagrams T4 Main Windings Yellow Black Red GreenWiring Diagram, Models 3WY45 and 3WY46 Repair Parts List 3W735BWLE-4 NEC-5CFor Repair Parts, call Repair Parts List for Model 3W735B Alternator Assembly WLE-53W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Terminal block 4-block 3WY47 Repair Parts List for Model 3WY47 Alternator Assembly 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 WP-4C WLI-3WP-3C Repair Parts List for Model 3WY47 Fuel Tank and Roll Cage WLI-8 1212 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 1013 Repair Parts List for Model 3WY47 Control Panel 3WY47, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Reference Number Description Quantity Page 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Limited Warranty 3W735B, 3W736C, 3WY44, 3WY46, 3TE27A, 3WY45, 3WY47