Dayton Operating Instructions and Parts Manual for Standby Generator

Page 5

Dayton Operating Instructions and Parts Manual

Models 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46

General Safety Information (Continued)

Engine exhaust from this product

contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

Guard against burns. Hot engine

parts can cause severe injury. Use caution and remain alert when using generator.

Keep children and animals away from generator while it is running or hot.

Keep all covers and shields in place. Keep them tightly secured.

The muffler becomes very hot during operation. The muffler remains hot for a while after shutdown. Do not touch muffler while it is hot. Do not let muffler touch anything flam- mable. Let engine cool before transporting or storing.

Have standby installation to

home or building performed by a licensed electrician. Do not let anyone else wire into a utility circuit. Personal injury, equipment damage, or damage to home could occur.

Never connect generator to any

existing electrical circuits. The genera- tor output will back-feed into the utility power line. This may electrocute a power company line repair person. Also, if generator is powering electri- cal circuits, the chance of an electrical fire exists.

Battery contains sulfuric acid.

Battery acid is poisonous if swallowed. Contact with skin or eyes may cause severe burns. Do not tilt generator with battery installed. Tilting could cause battery acid to spill. Wear protective clothing and face shield when servicing. Keep out of children’s reach.

Only a qualified electrical service

person should service and repair generator.

Generator produces high voltage. Use extreme caution when working on electrical parts.

Always remove spark plug wire from spark plug before servicing. This will prevent accidental starting.

When working on generator, avoid hot muffler, exhaust manifold, and engine parts. Severe burns may occur.

Do not work on generator when tired.

Use only factory approved repair parts.

Store generator in a well-vented area.

Make sure fuel tank is empty. Never store with fuel in tank. Vapors may reach an open flame or spark. Fire or explosion may result.

Never operate generator

if engine speed changes greatly

if engine misfires often

if powered items overheat

Keep generator and nearby areas

clean.

Keep generator free of oil, mud, and other foreign matter.

Remove anything that creates slippery areas around generator.

Remove oily rags and other items that create fire hazards.

Keep a fire extinguisher nearby. Make sure it is rated ABC by the NFPA. They are good for all uses.

Consult your local fire department.

Keep fire extinguisher well main- tained. Be familiar with its use.

Know how to stop engine quickly.

Know how to use all controls.

Prolonged expo- sure to loud noise

can cause hearing loss.

When working around generator, wear approved hearing protection.

Remember neighbors when using generator.

Generator Features

OIL ALERT SYSTEM

The oil alert system protects the engine from low oil damage. This system auto- matically shuts down the engine and prevents engine restarting if the oil level falls too low.

NOTE: When this happens, the engine switch remains in the ON position. The oil alert system is wired into the ON/OFF switch.

Battery gives off explosive gases.

Keep sparks, flames, and cigarettes away. Do not remove or install battery cables when engine is cranking or running. Only service or use battery in a well-vented area.

if electrical output drops

if it is sparking

if it produces smoke or flames

if it vibrates at high levels

if it has a damaged receptacle

If this system shuts down the engine, the engine will not start until you add oil. Add oil to engine (see "Engine Oil", page 10).

NOTE: Operate generator on a level surface. If not level, the oil may flow away

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Contents Unpacking DescriptionElectrical Specifications SpecificationsGeneral Specifications Receptacle SpecificationsPortable Generator Model 3W736C Shown Product IdentificationGeneral Safety Information OIL Alert System Generator FeaturesGround Fault Circuit INTER- Rupter Receptacle Full Power Selector SwitchHour Meter AUTO-IDLE SystemHandle and TOP Cover Assembly Model 3WY47 only AssemblyEngine Circuit Breaker Models 3WY46 and 3WY45 only Receptacle Circuit BreakerInstalling Battery Cables to Engine Battery Models 3WY46, 3WY45, and 3WY47 onlyFrom starter solenoid. Connect it to Mounting Battery to GeneratorFuel InstallationGenerator Grounding Engine OILStandby Installation to Home or Building Ground Fault ProtectionDUST, DIRT, RAIN, and Snow Extension CordsTypical Electric Appliance Wattages ChartUsing Receptacle High and LOW Temperature OperationPower Cord and Plug Requirements OperationStarting PrestartRecoil Starter not Available on Model 3WY47 Electric Starter Models 3WY46, 3WY45, and 3WY47 onlyAUTO-IDLE Operation Adjusting the Idle SpeedHigh Altitude Operation Disconnecting Electric LoadsAdding Electrical Loads Stopping EngineServicing the Engine Maintenance and RepairsStorage Troubleshooting Chart T4 Main Windings Yellow Black Red Green Wiring DiagramsWiring Diagram, Models 3WY45 and 3WY46 3W735B Repair Parts ListWLE-4 NEC-5CFor Repair Parts, call WLE-5 Repair Parts List for Model 3W735B Alternator Assembly3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Terminal block 4-block 3WY47 Repair Parts List for Model 3WY47 Alternator Assembly 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 WP-3C WLI-3WP-4C Repair Parts List for Model 3WY47 Fuel Tank and Roll Cage WLI-8 1212 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 1013 Repair Parts List for Model 3WY47 Control Panel 3WY47, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Reference Number Description Quantity Page 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 3W735B, 3W736C, 3WY44, 3WY46, 3TE27A, 3WY45, 3WY47 Limited Warranty