Powermate PM0495502 Idle Control Operation, Idle Control Trouble Shooting, Problem Possible Cause

LIMITED WARRANTY (NOT VALID IN MEXICO)

This product is warranted by Coleman Powermate, Inc. to the original retail consumer against defects in material and workmanship for a period of two years from the date of retail purchase and is not transferable. This two year warranty applies only to products used in consumer applications. If this generator is used in a commercial application, then the period of warranty coverage is limited to one (1) year from the date of purchase.

Please complete and return the enclosed Customer Information Card so that we can reach you in the unlikely event a safety recall is needed. Return of this card is not required to validate this warranty.

WHAT IS COVERED: Replacement parts and labor.

WHAT IS NOT COVERED: Transportation charges to Coleman Powermate, Inc. for defective products. Transportation charges to consumer for repaired products. Brushes, fuses, rubber feet, and receptacles. Damages caused by abuse, accident, improper repair, or failure to perform normal maintenance. Power units or engines which are covered exclusively by the warranties of their manufacturer. Sales outside of the United States or Canada. Any other expense including consequential damages, incidental damages, or incidental expenses, including damage to property. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

IMPLIED WARRANTIES: Any implied warranties, including the Implied Warranties of Merchantability and Fitness For A Particular Purpose, are limited in duration to one (1) year from the date of retail purchase. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

HOW TO OBTAIN WARRANTY PERFORMANCE:

Replacement parts and service are available from Coleman Powermate, Inc. Service Centers. Locate your nearest Service Center by calling TOLL FREE 1-800-445-1805. In the unlikely event a Service Center can not be located you may call Coleman Powermate, Inc. for a return authorization number.

Any unit returned WITHOUT an authorization number will be refused.

To the extent any provision of this warranty is prohibited by federal, state, or municipal law, and cannot be preempted, it shall not be applicable. This warranty gives you specific rights, and you may also have other rights which vary from state to state.

IDLE CONTROL OPERATION

The Idle Control circuit is designed to extend engine life and improve fuel usage by slowing the engine down to approximately 2000 RPM in a “No Load” condition. The noise is also greatly reduced during this condition.

When power is required from the generator an electronic control module automatically senses current flow in the electrical outlet and allows the engine to return to full speed or standard operating condition. Likewise, when the load is removed, the generator will automatically return to the idle condition after a 4-5 second delay.

A convenient switch is mounted in the control panel for easy access and will disable the Idle Control circuitry when in the off position.

IDLE CONTROL TROUBLE SHOOTING

PROBLEM	POSSIBLE CAUSE
Unit will not idle	Control panel switch not on
	Load plugged into receptacle
	Poor connection or faulty cord
	Bad I.C. module; Bad electro-magnet
	or solenoids; Bad stator
Unit idles even with load plugged in	Load not heavy enough
	Bad I.C. module
Unit tries to idle but won’t stay latched	Electro-magnet or solenoid position
	incorrect
	Flapper bracket loose or bent
	Engine not running smoothly

SOLUTION

Turn to idle on position Unplug load

Check & repair Replace Consult dealer

Turn idle switch to off position Increase load

Replace Consult dealer

Reset magnet or solenoid position for 2000 RPM idle speed

Consult dealer Tighten or straighten

Replace flapper. Readjust to 2000 RPM Adjust carburetor

Consult dealer

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