Powermate PM400911 owner manual Introductio N, Unpacking Instruction S, Installation Plannin G

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INTRODUCTION

The stationary standby electric generator is manufactured for our customers to supply reliable backup power. The generator is a compact unit, designed to supply the power for your needs when utility power fails.

The standby generator runs on Liquid Propane Vapor or Natural Gas allowing flexibility for getting the power you need. Fuel lines should be installed by a licensed plumber or licensed gas technician.

After inspecting the generator, engine and enclosure for physical damage, finish reading the Operating and Maintenance Instructions. These manuals contain important safety information.

WARNING

RISK OF INJURY AND BEING CRUSHED

HEAVY EQUIPMENT. Unbalanced weight. Improper lifting can cause severe injury or death and equipment damage.

WARNING

RISK OF ELECTROCUTION AND/OR INJURY

The installation of this equipment must be done by licensed electricians contractors gas technicians and plumbers. Installation must be completed in conformance with NEC and local electrical and building codes. Some areas may require building permits and/or detailed sight inspections prior to approving the unit for operation.

•About the Owners Manual

Understanding the operation of the generator is important when using or maintaining your system. If there are any questions about the information supplied in this Owner’s Manuals, call our customer service helpline number shown on the cover of the manual.

About Operation or Maintenance

All required safety checks that need to be performed are the responsibility of the operators. Listed within the Owners Manual are safety precautions to be followed to prevent personal injuries to persons around the unit and to prevent property damage.

UNPACKING INSTRUCTIONS

Immediately inspect the generator carefully for freight loss or damage upon arrival. If loss or damage is noted at the time of delivery, require the person making the delivery to note the loss or damage on the freight bill, or affix his signature under the consignor’s memo of the loss or damage. Contact the carrier for claim procedures.

When loss or damage is noted after delivery, segregate the damaged material, and contact the carrier for claim procedures. Be sure to retain the packaging material for carrier inspection.

“Concealed Damage” is understood to mean damage to the contents of a package which is not evident at the time of delivery by the carrier, but which is discovered later. The carrier or carriers are responsible for merchandise lost or damaged in transit. The title to goods rests with the consignee when generators are shipped F.O.B. factory, and only the consignee can legally file a claim.

When lifting the generator or using hoisting equipment, be careful not to touch overhead power lines. Proper tools and equipment and qualified personnel should be used in all phases of handling and unpacking.

INSTALLATION PLANNING

DANGER

Improper installation can damage your electrical system and cause property damage, serious personal injury or death. Installation MUST be performed by a licensed electrician and plumber, or gas technician and installation MUST comply with all applicable building and electrical codes. Some areas may require building permits and/or detailed sight inspections prior to approving the unit for operation.

Taking a few moments to pre-plan before beginning installation of the generator can provide significant savings in materials and labor and lower future maintenance. Some items to consider in planning generator installation are safe generator operation, use of an Automatic Transfer Switch, load requirements, generator location, fuel supply, environmental conditions and applicable local, regional or national codes. Some areas may require building permits and/or detailed site inspections prior to approving the unit for use. Check with local authorities before starting installation.

Installation of a standby engine/generator system is complex and should not be considered a Do-It-Yourself project. Safe installation requires the skill and knowledge of licensed electricians, plumbers, and professional generator contractors. Contact an authorized dealer for assistance with installation planning and referral to properly qualified, licensed installing contractors.

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Contents Models PM401211 PM400911 Table of Contents General Safety Guidelines General Safety Guidelines Unpacking Instruction S Installation Plannin GIntroductio N Generator Location Utomatic Transfer Switch Placement and Anchoring Generator InstallationInstallation Drawings AIN Line Output Powe R Electrical HookupGfci Circuit Supply Generator Start Signal12KW Wiring Diagram CP200 Controller Consumption Require Ments Fuel SpecificationsNatural Gas NG Fuel HookupPropane Vapor LPG Connection Battery Requirement SBattery Placement Lubrication Nnection con tFirst Time Startup PM401211 PM400911 Generator SpecificationsFuel Alternator SpecificationsIdentificatio N Generator FeatureGenerator Operation Control Panel FeaturesControl Panel Switches Cyclic Crank Starting the GeneratorRUN State ShutdownFaults Status IndicatorsMaintenance Crankcase pressure can blow hot engine oil out Engine OIL Level Chec KEngine OIL and OIL Filter ND Clean INGHange Engine OIL Cooler InspectionEngine AIR Filter Change Battery Maintenanc ETT ERY Maintenanc E con t Fig. G Spark Plug CheckFig. GG Spark Arrestor CleaningEnclosure and Site Governor Speed AdjustmentFuel System Inspection Adjustmen TValve Clearance Check Symptom Possible Cause Corrective Action TroubleshootingSymptom Parts Drawing Exhaust System Parts Drawing Enclosure Parts Drawing LID Assembly Parts Drawing Generator Parts Drawing -H2X Breakdown Parts Drawing Engine Panel END Assembly Parts Drawing Control Panel Breakdown Parts Drawing Battery Hold Down 200-2341 200-2341 Coverage Contact the Coleman Powermate Product Service Department AT 200-2341