Powermate P2201, P3201, P2701 owner manual Nnection con t, Lubrication and Cooling

BATTERY PLACEMENT AND

CONNECTION (cont.)

To install the battery, begin by placing the battery (A) into the battery rack as shown in Fig G.

After the battery is in the rack, begin attaching the battery cables to the battery posts, starting with the positive (+), or red, cable (B). Loosen the bolt (C) on the post clamp slightly to allow the clamp to expand, then firmly push the clamp onto the battery post marked positive (+) until the top of the post extends past the top of the clamp. Rotate the clamp around the post as required to insure the clamp cannot contact any metal components, then tighten the clamp bolt (C) until snug. Finally,slide the post boot (D) down the cable and place it entirely over the clamp.

FIG. G

Finish connecting the battery by placing the negative (-), or black, battery cable (E) to the battery post marked negative (-). Push the clamp firmly over the post until the post extends past the top of the clamp, then rotate the clamp to avoid contact with any metal parts. Tighten the battery clamp bolt (F) until snug.

The final step of battery installation is to verify proper connection of all battery charger connections. A battery charging system (G) is included with the engine/generator set to maintain the battery charge during extended periods of generator inactivity, therefore providing consistent starting. A quick check of charger connections will verify that factory connections are correct so the charger can function as intended. Insure that the charger is connected by checking to see that it is plugged into a powered receptacle, and that the positive

(+)and negative (-) charger cables are connected to their respective battery cables.

LUBRICATION AND COOLING

Check oil level before start-up. The unit is shipped with the proper type of oil in the crankcase for operation above 40°F. Follow the engine manufacturer’s recommendations for oil at temperatures below 40°F. Check oil periodically to ensure that the unit is properly lubricated. Follow the engine manufacturer’s recommended service schedule.

Engine oil capacity is 4.0 qt (3.79L) without a filter change and 5.0qt (4.7L) with a filter change.

Before initial start up of the unit, check the coolant level in the radiator. Low coolant levels can cause insufficient engine cooling and possible engine damage. The unit is shipped with a 50\50 mix of water and propylene glycol antifreeze in the radiator. Check coolant levels and concentration periodically, especially in extreme climates. Follow engine manufacturer’s recommended service schedule. If radiator is drained and refilled, make sure to disconnect bypass hose to purge air from radiator and engine head water passages.

Failure to properly bleed air from the cooling system may result in an engine failure not covered under warranty.

WARNING

•Hot coolant under pressure in radiator can cause severe burns. Allow radiator to cool completely before removing cap.

•Eye protection should be used.

•State and federal agencies have determined that contact with used engine oil can cause cancer or reproductive toxicity. Take care to limit skin contact and breathing of vapors as much as possible. Use rubber gloves and wash exposed skin.

CAUTION

•Too much oil can cause high oil consumption, high operating temperatures and oil foaming. Too little oil can cause severe engine damage. Keep the oil level between the full and add marks on the dipstick.

•Any attempt to crank or start the engine before it has been properly serviced with the recommended oil will result in an engine failure that is not covered under warranty.

•Never run this equipment without the complete air cleaner system installed on the engine. Failure to do so will result in premature engine wear and significantly reduced engine life.

16 200-2653