Generac 5500XL manual Parts List Unit, Items Not Illustrated, Optional Accessories Not Included

Page 17

Generac Portable Products 5500XL Extended Life Generator

PARTS LIST — UNIT

Item

Part #

Qty.

Description

1

A92432

1

CRADLE

2

A92531

1

SUPPORT, Engine

3

A92731

1

SUPPORT, Engine & Muffler

4

92247

1

HOUSING, Engine Adapter

5

92678G

1

ASSEMBLY, Rotor

6

92680G

1

ASSEMBLY, Stator

7

65791

1

BEARING

8

67451

1

WASHER, M8 Flat

9

22129

14

WASHER, M8 Lock

10

86307

4

HHMS, 5/16-24 x 3/4 SEMS

11

28092

1

HHCS, 5/16-24 x 9-1/4"

12

92609

2

MOUNT, Vibration

13

82857

4

MOUNT, Vibration

14

40976

2

SCREW, M8 - 1.25 x 20

15

66476

2

CAPSCREW, M6 - 1.0 x

 

 

 

12mm

16

92532

1

BRACKET, Muffler

17

22142

2

SCREW, 5/16 - 18 x 3/4"

18

A7433

1

MUFFLER

19

90239

1

GASKET, Muffler

20

81917

1

PIN, 4mm x 10 Roll

21

B4986

1

DECAL, Ground

22

83083

1

SCREEN, Spark Arrester

25

66825C

1

CARRIER, Rear Bearing

26

74908

4

SCREW, M5-0.8 x 10 Taptite

27

86308A

4

BOLT, M6-1 x 165mm Stator

28

65795

1

RECTIFIER, Battery Charge

29

66849A

1

SCREW, M5-0.8 x 20 Taptite

30

67022

1

GROMMET, Rubber

31

84132

1

ASSEMBLY, Drive Module,

 

 

 

Power Regulator

32

66386

1

ASSEMBLY, Brush Holder

33

66849

2

SCREW, M5 - 0.8 x 16 Taptite

34

B4871

1

COVER, Bearing Carrier

35

22769

1

WASHER, #10 Shakeproof

 

 

 

Int.

36

86494

1

SCREW, M6 -1.0 x 16 Wing

37

86292

7

HHCS, -#10 Self Driller

38

77395

4

NUT, M6 Flange Lock

39

83465

4

GROMMET, Tank

40

57058

4

HHCS, M6-1.0 x 55

Item

Part #

Qty.

Description

41

80270

1

VALVE, Tank

42

78299

1

BUSHING, Plastic Tank

43

B4363

1

CAP, Fuel Gauge

44

B1695

1

TANK, Fuel 7-Gal

45

B92039

1

SHIELD, Heat

46

92665

1

INSULATION, #2-1/4" Thick

47

85000

1

CLIP, Insulation

48

14353621

1

WIRE, Ground

49

26850

2

WASHER, M6 Shakeproof

51

94479

1

DECAL, Danger (French &

 

 

 

English)

52

92611

2

DECAL, Heat Shield

55

25244

12

NUT, 5/16 - 18 Hex

57

92639

1

DECAL, Control Panel

58

96198

1

ASSEMBLY, Control Box

59

NSP

1

ENGINE

60

22531

2

HHCS, 5/16-18 x 1-3/4"

61

22473

4

WASHER, Flat M6

62

94480

1

DECAL, Start Instructions

 

 

 

(French & English)

63

25717

1

DECAL, CSA

64

74728

1

DECAL, Grounded Neutral

65

76247

1

DECAL, Grounded Neutral

 

 

 

(French & English)

66

B96068

1

HEAT SHIELD, Muffler

67

56893

5

CRIMPTITE, 10-24 x 1/2"

68

78817

1

DECAL, Data Sheet

Items Not Illustrated

 

 

65787

1

Battery Charge Cable

 

37806

1

120 Volt 30 Amp Locking Plug

 

43438

1

120/240 Volt 30 Amp Locking

 

 

 

Plug

 

B2674

1

Generator Owner’s Manual

 

A8927

1

Engine Owner’s Manual

 

73111

1

Air Filter

 

72347

1

Spark Plug

 

84882

1

Spark Plug Wrench Drive

Optional Accessories Not Included

 

Model 1002

Wheel Kit

17

Image 17
Contents 5500XL Equipment Description Safety RulesNever operate the generator Grounding GeneratorVolt DC, 10 Amp Receptacle Recharge a Know Your GeneratorAdd Gasoline Before Starting the EngineAdd Oil Starting the Engine Connecting Electrical LoadsOperating Generator Stopping the Engine Battery Safety Charging a BatteryOperating Automatic Idle Control To recharge 12 Volt batteries, proceed as followsVolt AC, 15 Amp Receptacle Cold Weather OperationCord SETS/RECEPTACLES 120/240 Volt AC, 30 Amp Locking Receptacle Volt AC, 30 Amp Locking ReceptacleRecreational/Home Uses DON’T Overload the GeneratorWatts Professional/Contractor UsesStorage General Maintenance RecommendationsSpecifications Troubleshooting Qty Description Exploded View and Parts List Control PanelElectrical Schematic Wiring Diagram Exploded View Unit Items Not Illustrated Parts List UnitOptional Accessories Not Included Consumer Commercial Limited Warranty

5500XL specifications

The Generac 5500XL is a robust portable generator designed to provide reliable and efficient power for various applications. Whether for home backup during outages, outdoor activities, or job sites, the 5500XL combines practicality and performance, making it a popular choice among consumers.

One of the standout features of the Generac 5500XL is its powerful 5,500-watt output, capable of running essential appliances and tools. This generator is equipped with a Generac 389cc OHVI engine, which is designed specifically for generator use, ensuring optimal performance, durability, and longevity. The engine is well-regarded for its ability to run smoothly for extended periods, thus providing users with peace of mind during power interruptions.

The 5500XL is designed with user convenience in mind. It features an easy-to-read LED display that provides vital information about power usage and operational status. The unit also boasts a reliable starting system, combining a manual pull start with an easy-start recoil mechanism, enabling quick and effortless ignition in various conditions.

Portability is another significant advantage of the Generac 5500XL. It is designed with a sturdy frame and high-quality wheels that allow for easy transportation across different terrains. The built-in handle is ergonomically designed, providing comfort during movement and ensuring stability when in use.

In terms of safety, the Generac 5500XL includes features like a low-oil shutdown, which automatically turns off the engine when oil levels are too low, protecting the engine from damage. Additionally, the generator is equipped with a circuit breaker that helps prevent overloads, ensuring safe operation at all times.

The generator also comes with multiple outlets, allowing users to connect various appliances and tools simultaneously. This versatility is particularly useful for construction sites, camping trips, and home use, where different power requirements must be met.

Finally, the 5500XL is built with durability in mind, featuring a tough, weather-resistant design that can withstand the elements. This makes it suitable for outdoor use, where exposure to rain or dust is a concern. Overall, the Generac 5500XL combines power, portability, and safety, making it an excellent choice for those in need of reliable portable energy solutions.