Chicago Electric 42725, 42727, 40814, 42723, 42724 General Information, Safety Rules, Battery Safety

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SECTION 1

GENERAL INFORMATION

This manual is provided for you so that your generator may be properly, safely and effectively applied and operated. Please read and understand all aspects of this manual before operating your generator set. Please also read and understand the documentation supplied with this generator regarding the engine. Keep this documentation in a safe and accessible place so that reference can be made as needed. All operators, users and subsequent owners of this generator must read and understand all aspects of this documentation before operation.

SPARK ARRESTING MUFFLER

Certain States and Jurisdictions require that engine driven equipment be fitted with spark arresting mufflers. Depending on the generator model, spark arresting mufflers may or may not be fitted. If spark arresting mufflers are required for your specific local and the generator muffler is not spark arresting, contact your local dealer for instructions for a retrofit.

EXHAUST EMISSION CONTROL SYSTEM

The exhaust emission control system for this generator complies to the standards set forth by the California Air Resources Board (CARB) and the Environmental Protection Agency (EPA). Warranties for the exhaust emission system are administered by the respective engine manufacturers. Refer to the engine documentation for warranty information.

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

THIS SYMBOL IS USED THROUGHOUT YOUR

OWNER’S MANUAL TO BRING ATTENTION TO IMPORTANT SAFETY INSTRUCTIONS. FAILURE TO FOLLOW SAFETY INSTRUCTIONS COULD ENDANGER YOU OR OTHERS AND RESULT IN PERSONAL INJURY OR DEATH. READ AND UNDERSTAND ALL SAFETY

INSTRUCTIONS BEFORE OPERATION.

DO NOT OPERATE THIS GENERATOR WITHIN AN

ENCLOSED AREA. THE EXHAUST GASES OF THIS

GENERATOR EMIT “DEADLY” CARBON MONOXIDE. EXPOSURE TO CARBON MONOXIDE CAN CAUSE CARBON MONOXIDE POISONING, HEADACHES, NAUSEA, SEVERE SICKNESS OR DEATH.

DANGER: THIS GENERATOR SET PRODUCES

ELECTRICAL CURRENT. THEREFORE, SAFETY GUIDELINES MUST BE FOLLOWED. IMPROPER USE OF THIS GENERATOR CAN RESULT IN

ELECTROCUTION, INJURY OR DEATH. DO NOT OPERATE,

SERVICE OR REPAIR THIS GENERATOR UNLESS FULLY QUALIFIED TO DO SO.

DANGER: DO NOT OPERATE THIS GENERATOR IF THE AMBIENT TEMPATURE EXCEEDS 104ºF/40ºC.

SAFETY RULES

DANGER: This generator set is designed to be

operated in dry conditions and for outdoor areas only. Never operate this generator indoors.

Never operate this generator in rain, snow, sleet or generally wet conditions. Damage to the generator, bodily injury, or death could result from electrocution.

DANGER: If this generator is connected to a

building, home, business, or any other electrical circuit normally fed by utility power, steps must be taken to insure the generator output and the utility

power are positively isolated. Failure to isolate the utility and generator electrical systems will result in generator damage and could result in injury or death to utility workers due to the backfeed of electricity.

CAUTION: Do not exceed the rated capacity of

the generator. The total electrical loads at each outlet must be added to determine the total electrical load. The total load must not exceed the rated capacity of the generator. If the driven apparatus does not list wattage, but only amperage, wattage may be determined by multiplying amperage times voltage (watts

= amps X volts).

CAUTION: Do not tamper with the engine-

governed speed. The generator operates at a nominal speed of 3600 rpm. Increases in speed over the 3600 rpm nominal will increase the chance of

personal injury due to rotational stresses on the rotating members. Operation of the generator at speeds below the nominal 3600 rpm could cause damage to the generator or driven apparatus due to low voltage output.

CAUTION: Do not modify or misapply your

generator set. Operation of the generator other than intended, could result in generator set

damage, bodily injury or even death from electrocution.

BATTERY SAFETY

WARNING: STORAGE BATTERIES PRODUCE

AND RELEASE EXPLOSIVE HYDROGEN GAS WHEN CHARGING. THE SLIGHTEST SPARK, FLAME OR BURNING ASH CAN IGNITE THESE GASES CAUSING A SERIOUS EXPLOSION THAT COULD RESULT IN BLINDNESS OR OTHER SERIOUS

INJURIES.

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Contents Generator User Manual Harbor Freight Tools Contents Battery Safety Safety RulesGeneral Information General Safety Operational Guidelines ∙ Never Refill a HOT Generator with FuelGeneral Maintenance Generator CleaningGeneral Battery Installation Engine MaintenancePerformance Specifications Electrical Loads and GuidelinesGenerator Designed Performance Guidelines Engine Limitations on Generator PerformanceLoading Your Generator SET Receptacle DetailsAmperage Rate Table 40814/42723/42724 Generator Parts and Part Lists Page Page Wiring Schematics Page Part List Page Wiring Schematics Page Page Page Page Control Panels