Poulan 96192004302, 437139 owner manual Table of Contents

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6.When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

7.Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8.Exercise extreme caution when operating on slopes.

9.Never operate the snow thrower without proper guards, and other safety protective devices in place and working.

10.Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.

11.Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12.Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.

13.Disengage power to the collector/impeller when snow thrower is transported or not in use.

14.Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).

15.Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.

16.Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the dis- charge chute. To clear the chute:

1.SHUT THE ENGINE OFF!

2.Wait 10 seconds to be sure the impeller blades have stopped rotating.

3.Always use a clean-out tool, not your hands.

Maintenance and Storage

1.Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2.Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.

3.Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.

4.Maintain or replace safety and instruction labels, as necessary.

5.Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and manufac- tured to give best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower properly. Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE: _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

Gasoline Capacity

3.0 Quarts (2,84 Liters)

and Type:

Unleaded Regular only

 

 

Oil Type

SAE 5W-30 or 10W-30

(API SG–SL):

Synthetic SAE 5W-30

 

 

Oil Capacity:

21 Ounces (0,62 Liters)

 

 

Spark Plug:

Champion QC12YC/696720

Gap:

0.030" (0,762 mm)

 

 

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and using your snow thrower.

Follow the instructions under “Maintenance” and “Stor- age” sections of this owner’s manual.

TABLE OF CONTENTS

SAFETY RULES

2-3

PRODUCT SPECIFICATIONS

3

CUSTOMER RESPONSIBILITIES

3

ASSEMBLY / PRE-OPERATION

4-7

OPERATION

8-13

MAINTENANCE SCHEDULE

14

MAINTENANCE

14-15

SERVICE AND ADJUSTMENTS

16-18

STORAGE

19

TROUBLESHOOTING

20

REPAIR PARTS

22-42

WARRANTY

BACK COVER

3

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Contents Snow Thrower Model NumberSafe Operation Practices for Walk-Behind Snow Throwers Table of Contents Remove Snow Thrower from Carton Assembly / PRE-OPERATIONHOW to SET UP Your Snow Thrower Parts Packed Separately in CartonInstall Speed Control ROD See Figs Install Traction Drive Control ROD See FigsUnfold Upper Handle Install Discharge Chute / Chute Rotater Head See Fig Install Auger Control ROD See FigsCheck Tire Pressure Install Chute Deflector Remote Control See FigsIgnition KEY OperationKnow Your Snow Thrower PrimerRecoil auxiliary starter handle used for starting the engine Meets A.N.S.I. Safety RequirementsTo Control Snow Discharge See Fig HOW to USE Your Snow ThrowerStopping To USE Choke Control See FigUsing the CLEAN-OUT Tool See Fig To Throw Snow See FigTo Move Forward and Backward See Fig Check Engine OIL Level See Fig To Adjust Skid Plates See FigBefore Starting the Engine Scraper BAR See FigIf Recoil Starter has Frozen Snow Throwing TipsTo Start Engine Before StoppingLubrication MaintenanceGeneral Recommendations Before Each USEEngine CleaningShear Bolts See Fig Service and AdjustmentsTo Adjust Snow Thrower Height Chute DeflectorTo Replace Belts See Fig Engine Speed To Adjust Cable Tension See FigTo Remove Wheels See Fig CarburetorEngine OIL StorageOther Fuel SystemTroubleshooting Service Notes Exploded KEY Part Description Bearing Plug Auger HousingScraper BAR Auger BearingSkid Plate RH Auger 27 LHAuger 27 RH Skid Plate LHChute Snow Shield 419822X431 Shield Retainer Strap Deflector SealKnob Black POP RivetRotator Head LEVER/CABLE Rotator AssemblyCable Assembly Adjustable Cable Assembly Heat ShieldLower Handle Loop Handle LHLoop Handle RH 419797X431Handle Knob SpacerRetainer Knob REDCarriage Bolt 5/16-18 X 155377 NUT 5/16-18 169675 Flood Headlight Wire HarnessConsole Panel Headlight BezelRepair Parts Snow Thrower - Model Number PR827ES Drive END Plate Speed Selector AssemblyDrive Plate Assembly Wheel HUBClik PIN Axle ShaftRoll PIN 3/16 SprocketEngine Mounting Plate ENGINE, B&SFrame 436146X421Idler Pulley Impeller BeltTraction Belt Idler ARM Bracket428684 Wheel Assembly LH 432335X428432336X428 193071 Safety Ignition KEY181037 DECAL, DangerDECAL, DANGER, Deflector Service Notes Service Notes Service Notes Limited Warranty

96192004302, 437139 specifications

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