Yard Machines E665E, E645E, 615, E6A5E manual Attaching the chute assembly hardware e

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Attaching the clutch cables (hardware d)

Thread hex nuts onto the “Z” fittings (see insert,). Insert “Z” fitting into hole in clutch grips. See Figure 6.

“Z” Fitting

Hex

Nut

Figure 6

Route the left cable between engine and speed selector plate and then between handle panel and clutch lever pivot rod before threading onto the left “Z” fitting. Assemble the right cable using the same route.

Correct adjustment on cables is minimal slack but not tight. Tighten hex nuts when adjustment is correct.

NOTE: If the right hand lockout cable is not adjusted correctly, the wheels will tend to turn. If the left hand lockout cable is not adjusted correctly, the augers will not stop rotating.

WARNING: There must not be any tension on either clutch cable with the drive or auger clutch grip in the disengaged (up) position. These clutches are a safety feature, and their function can be overridden if there is tension on either cable with the clutches disengaged.

Attaching the chute assembly (hardware e)

Chute

Assembly (F)

Hex Bolt

Hex Lock Nut

Chute Flange

Keeper

Figure 7

Attaching the chute directional control (hardware f)

Loosen the two hex nuts which secure the chute directional control bracket (see Figure 8) to the snow thrower housing.

Hex Nuts

Chute

Directional

Control

Bracket

Figure 8

Place one flat washer over the end of the chute directional control, then insert the end of the control into the hole in the plastic bushing in the chute directional control bracket. See Figure 9. Place second flat washer on chute directional control, and secure with hairpin clip.

Place chute assembly (F) over chute opening, with the opening in the chute assembly facing the front of the unit. Place chute flange keepers beneath lip of chute assembly, with the flat side of chute flange keeper facing downward.

Insert hex bolt up through chute flange keeper and chute assembly as shown in Figure 7. Secure with hex lock nut. After assembling all three chute flange keepers, tighten all nuts and bolts securely. Do not overtighten.

Flat

Washers

Hairpin Clip

Chute

Directional

Control

NOTE: Lock nuts cannot be threaded onto a bolt by hand. Tighten with two adjustable wrenches. This type of nut is used where vibration occurs.

Chute Directional Control Bracket

Figure 9

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Contents Operator’s Manual Table of Contents Important Safe Operation Practices TrainingMaintenance and Storage Contents of Hardware Pack Tools required for assembly Assembling Your Snow ThrowerUnpacking Loose parts in carton See FigureAttaching speed selector plate and shift lever hardware c Assembling the handles and handle panel hardware a and bAttaching the chute assembly hardware e Attaching the clutch cables hardware dFinal assembly and adjustments Auger control clutch Traction control clutch and shift lever adjustmentKnow Your Snowthrower Safety ignition key Operating Your Snow ThrowerGas and oil fill-up Electric starter optional Starting engineStopping engine To engage driveTo engage augers Tire chains optional equipmentChute assembly adjustment Skid shoe adjustmentTraction control clutch adjustment Auger clutch adjustmentMaintaining Your Snow Thrower Service Belt removal and replacementAuger belts AugersDrive belt Changing the friction wheel rubberOFF-SEASON Storage Trouble Shooting Guide Trouble Possible Causes Corrective ActionParts List for Models 615E Through E665E Part DescriptionModels 31A-615, E6A5E, E645E, and E665E Control Panel Assembly E645, E665 3133 Part Description Blower Housing Wheel Assemblies Model no Size Model Models E6A5E, E645E and E665E MANUFACTURER’S Limited Warranty for

615, E665E, E6A5E, E645E specifications

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