Delta Electronics Series DNM04 Test Configurations, Design Considerations, Input Source Impedance

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TEST CONFIGURATIONS

 

TO OSCILLOSCOPE

 

L

VI(+)

 

 

BATTERY

2

100uF

 

Tantalum

 

 

VI(-)

Note: Input reflected-ripple current is measured with a simulated source inductance. Current is measured at the input of the module.

Figure 29: Input reflected-ripple test setup

COPPER STRIP

 

 

Vo

 

 

 

10uF

1uF

SCOPE

Resistive

 

tantalum ceramic

Load

GND

Note: Use a 10μF tantalum and 1μF capacitor. Scope measurement should be made using a BNC cable.

Figure 30: Peak-peak output noise and startup transient measurement test setup.

 

 

 

CONTACT AND

 

 

 

DISTRIBUTION LOSSES

 

VI

Vo

 

II

 

 

Io

SUPPLY

Vin

Vo

LOAD

 

GND

 

CONTACT RESISTANCE

Figure 31: Output voltage and efficiency measurement test setup

Note: All measurements are taken at the module terminals. When the module is not soldered (via socket), place Kelvin connections at module terminals to avoid measurement errors due to contact resistance.

η = (Vo Io) ⋅100 %

Vi Ii

DESIGN CONSIDERATIONS

Input Source Impedance

To maintain low noise and ripple at the input voltage, it is critical to use low ESR capacitors at the input to the module. Figure 32 shows the input ripple voltage (mVp-p) for various output models using 200 µF(2 x100uF) low ESR tantalum capacitor (KEMET p/n: T491D107M016AS, AVX p/n: TAJD107M106R, or equivalent) in parallel with 47 µF ceramic capacitor (TDK p/n:C5750X7R1C476M or equivalent). Figure 33 shows much lower input voltage ripple when input capacitance is increased to 400 µF (4 x 100 µF) tantalum capacitors in parallel with 94 µF (2 x 47 µF) ceramic capacitor.

The input capacitance should be able to handle an AC ripple current of at least:

Irms = Iout

Vout

Vout

Vin

⎜1

Vin

Arms

 

 

-p)

350

 

 

 

 

 

 

 

 

 

(mVp

300

 

 

 

 

250

 

 

 

 

Voltage

 

 

 

 

200

 

 

 

 

150

 

 

 

 

Ripple

 

 

 

 

100

 

 

 

5.0Vin

 

 

 

 

 

Input

50

 

 

 

3.3Vin

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

0

1

2

3

4

Output Voltage (Vdc)

Figure 32: Input voltage ripple for various output models, IO = 10 A (CIN = 2×100 µF tantalum // 47 µF ceramic)

(mVp-p)

200

 

 

 

 

150

 

 

 

 

Ripple Voltage

100

 

 

 

 

50

 

 

 

5.0Vin

Input

 

 

 

 

3.3Vin

0

 

 

 

 

 

 

 

 

 

 

0

1

2

3

4

Output Voltage (Vdc)

Figure 33: Input voltage ripple for various output models, IO = 10 A (CIN = 4×100 µF tantalum // 2×47 µF ceramic)

DS_DNM04SIP10_07162008D

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Contents Delphi DNM, Non-Isolated Point of Load Technical Specifications ParameterElectrical Characteristics Curves Converter efficiency vs. output current 3.3V outOutput ripple & noise at 3.3Vin, 2.5V/10A out Turn on delay time at 5Vin, 3.3V/10A out Electrical Characteristics Curves Output short circuit current 5Vin, 0.75Vout Input Source Impedance Test ConfigurationsDesign Considerations Features Descriptions Safety ConsiderationsDesign Considerations CON Remote On/OffFeatures Descriptions CON Over-Temperature ProtectionRemote Sense Output Voltage ProgrammingVoltage Tracking Feature Descriptions CONVoltage Margining Sequential Start-up Ratio-MetricThermal Testing Setup Thermal ConsiderationsThermal Curves Vo=2.5VEither OrientationMechanical Drawing Part Numbering System Model List

Series DNM04 specifications

Delta Electronics’ Series DNM04 represents a cutting-edge solution in the realm of industrial automation and control systems. Designed to cater to a wide range of applications, the DNM04 series stands out for its versatility and reliability, making it an ideal choice for various sectors including manufacturing, energy, and transportation.

One of the key features of the DNM04 is its compact design, which allows for space-saving installation in control panels or equipment cabinets. Despite its small form factor, it does not compromise on performance. The series is equipped with advanced processing capabilities, ensuring swift and efficient execution of commands and processes.

The DNM04 series utilizes state-of-the-art communication technologies, enabling seamless integration with various industrial protocols such as Modbus, Ethernet/IP, and Profibus. This flexibility facilitates smooth data exchange between devices, enhancing overall system efficiency. Additionally, the DNM04 supports remote monitoring and control, allowing users to manage their systems from virtually anywhere, thereby streamlining operations and improving productivity.

Another significant characteristic of the DNM04 is its robust safety features. With compliance to international safety standards, the series provides options for redundancy and fault tolerance, minimizing downtime and ensuring continuous operation. This is particularly important in critical applications where system failure can lead to significant losses.

Moreover, the DNM04 series is characterized by its user-friendly interface, which simplifies configuration and troubleshooting processes. The intuitive design allows users to easily program and adjust settings, reducing the learning curve and increasing operational efficiency.

Furthermore, the DNM04 is built with durability in mind. Its rugged construction can withstand harsh environmental conditions, making it suitable for outdoor applications and demanding industrial settings. This longevity reduces the need for frequent replacements, thus lowering total cost of ownership.

In summary, Delta Electronics’ DNM04 series combines compact design, advanced communication capabilities, robust safety features, user-friendly interface, and durable construction, making it a formidable choice for industrial automation. This series not only meets the demands of today’s industries but also anticipates future needs, positioning it as a reliable partner in the advancement of technology and automation. Whether for monitoring, control, or data exchange, the DNM04 series stands out as a remarkable solution in the industrial electronics landscape.