Generac Power Systems 004635-1, 004635-2 Introduction to Installation, Unpacking, Mounting

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Section 2 — Installation

Generac GTS “W” Type Transfer Switch

2.1INTRODUCTION TO INSTALLATION

This equipment has been wired and tested at the fac- tory. Installing the switch includes the following pro- cedures:

Mounting the enclosure.

Connecting utility and generator power source leads.

Connecting the load leads.

Connecting the generator sensing leads.

Connecting any auxiliary contact (if needed)

Installing/connecting any options and accessories.

Testing functions.

2.2UNPACKING

Carefully unpack the transfer switch. Inspect closely for any damage that might have occurred during ship- ment. The purchaser must file with the carrier any claims for loss or damage incurred while in transit.

Check that all packing material is completely removed from the switch prior to installation.

2.3MOUNTING

Mounting dimensions for the transfer switch enclo- sure are in this manual. Enclosures are typically wall-mounted. See “Mounting Dimensions” on page 8.

Handle transfer switches carefully when

!installing. Do not drop the switch. Protect the switch against impact at all times, and against construction grit and metal chips. Never install a transfer switch that has been damaged.

Install the transfer switch as close as possible to the electrical loads that are to be connected to it. Mount the switch vertically to a rigid supporting structure. To prevent switch distortion, level all mounting points. If necessary, use washers behind mounting holes to level the unit.

‹2.4.1 2-POLE MECHANISM

These switches (Figure 2.1) are used with a single phase system, when the single phase NEUTRAL line is to be connected to a Neutral Lug and is not to be switched.

Figure 2.1 — Typical 2-Pole Transfer Mechanism

(200 Amp Shown)

2.4.2 3-POLE MECHANISM

These switches (Figure 2.2) are used with a three phase system, when the three phase NEUTRAL line is to be connected to a NEUTRAL lug and is not to be switched. It is also used with a single phase system when the neutral is to be switched (NEUTRAL to be connected to third pole).

Figure 2.2 — Typical 3-Pole Transfer Mechanism

(200 Amp Shown)

2.4CONNECTING POWER SOURCE

AND LOAD LINES

DANGER

Make sure to turn OFF both the UTILITY (Normal) and EMERGENCY (Standby genera- tor) power supplies before trying to connect power source and load lines to the transfer switch. Supply voltages are extremely high and dangerous. Contact with such high volt- age power supply lines causes extremely haz- ardous, possibly lethal, electrical shock.

Wiring diagrams and electrical schematics are pro- vided in this manual. Power source and load connec- tions are made at a transfer mechanism, inside the switch enclosure.

Generac® Power Systems, Inc. 3

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Contents Power SYSTEMS, INC General Hazards Table of Contents Transfer Switch Data Decal Transfer Switch Enclosure Equipment DescriptionSafe USE of Transfer Switch IntroductionConnecting Power Source Load Lines Introduction to InstallationUnpacking MountingAuxiliary Contacts Connecting Start Circuit WiresVoltage Checks Functional Tests AdjustmentsManual Operation Actuating Transfer Switch Do not Overload Generator Tests Under LoadAre in Millimeters Electrical Data GTS GTS GTS GTS Exploded Views and Parts List QTY Description Detail A-A Cover LUG 3P 150/200AMP Warranty Schedule