Generac Power Systems 004635-2, 004635-1 Connecting Start Circuit Wires, Auxiliary Contacts

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Section 2 — Installation

Generac GTS “W” Type Transfer Switch

Solderless, screw-type terminal lugs are standard.

The conductor size range is as follows:

2.5CONNECTING START CIRCUIT WIRES

Switch Rating

Wire Range

200A

#4-400 MCM

Conductor sizes must be adequate to handle the max- imum current to which they will be subjected; based on the 75°C column of tables, charts, etc. used to size conductors. The installation must comply fully with all applicable codes, standards and regulations.

Before connecting wiring cables to terminals, remove any surface oxides from the cable ends with a wire brush. All power cables should enter the switch next to transfer mechanism terminals. If ALUMINUM con- ductors are used, apply corrosion inhibitor to con- ductors. Tighten terminal lugs to the torque values as noted on the decal located on the inside of the door. After tightening terminal lugs, carefully wipe away any excess corrosion inhibitor.

All power cables should enter the switch next to the transfer mechanism terminals.

Use a torque wrench to tighten the conduc-

!tors, being sure not to overtighten, or dam- age to the switch base could occur. If under- tightened, a loose connection would result, causing excess heat which could damage the switch base.

Connect power source load conductors to clearly marked transfer mechanism terminal lugs as follows

1.Connect utility (NORMAL) power source cables to switch terminals N1, N2, (N3).

2.Connect emergency (STANDBY) source power cables to transfer switch terminals E1, E2, (E3).

3.Connect customer LOAD leads to switch termi- nals T1, T2, T3.

Conductors must be properly supported, of approved insulative qualities, protected by approved conduit, and of the correct wire gauge size in accordance with applicable codes.

Control system interconnections (Page 11) consist of UTILITY 1 and 2, LOAD 1 and 2; and leads 23 and

194.Control system interconnection leads must be run in a conduit that is separate from the AC power lead. Recommended wire gauge sizes for this wiring depends on the length of the wire, as recommended below:

 

MAXIMUM WIRE LENGTH

RECOMMENDED WIRE

 

 

 

SIZE

 

 

460 feet (140m)

No. 18 AWG.

 

 

461 to 730 feet (223m)

No. 16 AWG.

 

 

731 to 1,160 feet (354m)

No. 14 AWG.

 

 

1,161 to 1,850 feet (565m)

No. 12 AWG.

 

2.6AUXILIARY CONTACTS

If desired, there are Auxiliary Contacts on the trans- fer switch to operate customer accessories, remote advisory lights, or remote annunciator devices. A suitable power source must be connected to the COMMON (C) terminal. See Figure 2.3.

Contact operation is shown in the following chart:

 

 

Switch Position

 

 

 

Utility

Standby

 

 

Common to Normally Open

Open

Closed

 

 

Common to Normally Closed

Closed

Open

 

 

 

 

 

 

NOTE:

Auxiliary Contacts are rated 10 amps at 125 or 250 volts AC. DO NOT EXCEED THE RATED VOLTAGE AND CURRENT OF THE CONTACTS.

Figure 2.3 – Auxiliary Contacts

Optional Auxiliary Contact (Actuated)

Be sure to maintain proper electrical clearance between live metal parts and grounded metal. Allow at least 1/2 inch for 100-400 amp circuits.

Side views shown in Utility position

4 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC General Hazards Table of Contents Safe USE of Transfer Switch Transfer Switch Enclosure Equipment DescriptionTransfer Switch Data Decal IntroductionUnpacking Introduction to InstallationConnecting Power Source Load Lines MountingConnecting Start Circuit Wires Auxiliary ContactsFunctional Tests Adjustments Manual OperationVoltage Checks Actuating Transfer Switch Generator Tests Under Load Do not OverloadAre in Millimeters Electrical Data GTS GTS GTS GTS Exploded Views and Parts List QTY Description Detail A-A Cover LUG 3P 150/200AMP Warranty Schedule