Master Lock MGH4000C Maintenance and Repairs, Disconnecting Electric Loads, Stopping Engine

Page 13

OWNER’S MANUAL

OPERATION

Continued

1.Check items to be powered. Their nameplate lists their wattage ratings.

Note: The wattage ratings for some electrical motors are misleading. They may require up to three-times their rated wattage to start. You must figure total electrical load wattage. Make sure total wattage of all electrical loads does not exceed rated wattage of generator. See Determining Electrical Load For Generator, page 9.

2.Start engine. Let engine reach full speed.

3.Connect electrical loads one at a time. If the load consists of electric motors, start them first. Always start the larg- est first. Start each motor individually.

DISCONNECTING ELECTRIC LOADS

Remove electrical loads one at a time. Re- move voltage sensitive items first. Voltage sensitive items include TVs, VCRs, and other home electronic items.

STOPPING ENGINE

IMPORTANT: The engine speed is preset. The throttle is locked in preset position. Do not adjust throttle.

Follow the steps below to stop engine.

1.Remove all electrical loads from gen- erator (see Disconnecting Electrical Loads). Remove electrical loads one at a time.

2.Let engine run for two or three min- utes after removing electrical loads. This lets engine cool slightly.

3.Move engine lever or turn engine switch to the OFF position (see Figure 24).

4.Turn fuel valve lever off except model MGH3000PR. Do this by moving valve lever fully to the left (see Figure 25).

Model

MGH3000PR

 

ENGINE SW

Models HWI3000,

ON

OFF

MGH3000, MGH4000C,

 

MGH4000CI, MGH5000C,

 

MGH5000CI, MGH6000C,

 

and MGH6000CI

 

HONDA

Models MGH5000CIE,

ON

OFF

START

MGH7000C, MGH7000CI,

 

and MGH10000

ENGINE SW

CIRCUIT

BREAKER

Figure 24 - Engine Switch In OFF Position

Fuel Valve Lever

(Off Position)

Figure 25 - Fuel Valve Lever Off (Model MGH7000C Shown)

MAINTENANCE AND REPAIRS

WARNING: Only a qualified electrical service person should service and repair the alternator on this generator. Use only fac- tory approved replacement parts.

CAUTION: The engine speed is preset. The throttle is locked in preset position. Do not adjust throttle. Preset position lets en- gine run at 3600 RPM under load. The engine must maintain 3600 RPM for generator to create cor- rect voltage. Running engine at lower speeds will damage gen- erator and powered items.

CAUTION: Shut off generator before performing maintenance.

IMPORTANT: Keep generator level when servicing. Never turn generator upside down or stand it on end to service.

Note: We supply the engine owner’s manual with generator. Refer to that manual for questions concerning engine maintenance and repairs.

Non-engine parts require little maintenance. Keep generator clean. Use a damp cloth to clean outside surfaces. Never use water to clean generator. Water can cause damage to internal parts. Use vacuum to clean air inlet and outlet louvers of alternator.

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Image 13 Contents
Portable Gasoline Generators Portable Gasoline Generators Safety InformationGfci Safety Information Product IdentificationGeneral Information High and LOW Temperature OperationUnpacking VentilationMGH4000CI MGH5000CIE MGH6000CI MGH7000CI SpecificationsFull Power Selector Switch Generator FeaturesOIL Alert System Electric StartEngine OIL BatteryFuel If battery acid gets on your skin, wash with water Recommended Minimum Wire Gauges AWG for Extension Cords Standby Installation to Home or Building Generator Grounding Extension CordsChart 1 Typical Electric Appliance Wattages Using ReceptacleChart OperationPrestart Power Cord and Plug RequirementsStarting Engine SW High Altitude Operation Adding Electrical LoadsOFF Disconnecting Electric Loads Maintenance and RepairsStopping Engine Troubleshooting Technical ServiceStorage Servicing the EngineWiring Diagrams Electrical Component SpecificationsMGH5000CIE Wiring Diagram, Model MGH7000C Repair Service Replacement Parts and AccessoriesWarranty Service NON-WARRANTY ServiceFor Models HWI3000, MGH3000 MGH3000PR Alternator Assembly Illustrated Parts ListWLE-4 WLE-5Part Number for Model KEY Part Description Number QTY For Model MGH10000 Alternator AssemblyNEC-5C For Models HWI3000, MGH3000, and MGH3000PR Roll CageWP-5C Portable Gasoline Generators WP-4C WLI-3WP-3C For Model MGH10000 Fuel Tank Roll Cage WLE-6 For Model MGH10000 Fuel Tank and Roll CageWP-6C WLI-8† Includes reference numbers 1 through For Model MGH10000 Control Panel Warranty Information