LG Electronics 42CS669C-ZD Total Assembly line process, Function Check, Adjustment Preparation

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3.4.Function Check

3.4.Function Check

(1)Check display and sound

-Check Input and Signal items. (cf. work instructions)

1)TV

2)AV

3)COMPONENT1/2 (480i)

4)RGB (PC : 1024 x 768 @ 60hz)

5)HDMI

6)PC Audio In

* Display and Sound check is executed by remote control.

<Caution> Not to push the INSTOP key after completion if the function inspection.

4. Total Assembly line process

4.1. Adjustment Preparation

·W/B Equipment condition CA210

-CCFL/EEFL -> CH 9, Test signal : Inner pattern(80 IRE)

-LED -> CH 14, Test signal : Inner pattern(80 IRE)

·Above 5 minutes H/run in the inner pattern. (“power on” key of adjustment remote control)

Cool

13,000

K

X=0.269(±0.002)

 

 

 

 

Y=0.273(±0.002)

<Test Signal>

 

 

 

 

 

Medium

9,300

K

X=0.285(±0.002)

Inner pattern

 

 

 

Y=0.293(±0.002)

(204 gray,80 IRE)

Auto adjustment Map(RS-232C) RS-232C COMMAND

[CMD ID DATA]

Wb

00

00

 

White Balance Start

 

 

Wb

00

ff

 

White Balance End

 

 

 

 

 

 

 

 

 

 

 

 

 

RS-232C COMMAND

MIN

 

CENTER

MAX

 

 

[CMD ID DATA]

 

 

(DEFAULT)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cool

Mid

Warm

 

 

Cool

 

Mid

Warm

 

 

 

 

 

 

 

 

 

 

 

 

 

R Gain

 

jg

Ja

jd

 

00

172

 

192

192

192

 

 

 

 

 

 

 

 

 

 

 

 

G Gain

 

jh

Jb

je

 

00

172

 

192

192

192

 

 

 

 

 

 

 

 

 

 

 

 

B Gain

 

ji

Jc

jf

 

00

192

 

192

172

192

 

 

 

 

 

 

 

 

 

 

 

 

R Cut

 

 

 

 

 

 

64

 

64

64

128

 

 

 

 

 

 

 

 

 

 

 

 

G Cut

 

 

 

 

 

 

64

 

64

64

128

 

 

 

 

 

 

 

 

 

 

 

 

B Cut

 

 

 

 

 

 

64

 

64

64

128

 

 

 

 

 

 

 

 

 

 

 

 

** Caution **

Color Temperature : COOL, Medium, Warm.

One of R Gain/G Gain/ B Gain should be kept on 0xC0, and adjust other two lower than C0.

(when R/G/B Gain are all C0, it is the FULL Dynamic Range of Module)

*Manual W/B process using adjusts Remote control.

After enter Service Mode by pushing “ADJ” key,

Enter White Balance by pushing “G” key at “8. White Balance”.

Warm 6,500 K X=0.313(±0.002)

Y=0.329(±0.002)

* Connecting picture of the measuring instrument

(On Automatic control)

Inside PATTERN is used when W/B is controlled. Connect to auto controller or push Adjustment R/C POWER ON -> Enter the mode of White-Balance, the pattern will come out.

EZ ADJUST

0.Tool Option1

1.Tool Option2

2.Tool Option3

3.Tool Option4

4.Tool Option5

5.Country Group

6.Area Option

7.ADC Calibration

8. White Balance

9.10 Point WB

10.Test Pattern

11.EDID D/L

12.Sub B/C

13.Touch Sensitivity Settin

White

Balance

Color Temp.

Cool

R-Gain

172

G-Gain

172

B-Gain

192

R-Cut

64

G-Cut

64

B-Cut

64

Test-Pattern

ON

Backlight

100

Reset

To Set

Full White Pattern

 

CA-210

 

COLOR

ANALYZER

TYPE: CA-210

RS-232C Communication

*Auto-control interface and directions

1)Adjust in the place where the influx of light like floodlight around is blocked. (illumination is less than 10 lux).

2)Adhere closely the Color Analyzer (CA210) to the module less than 10cm distance, keep it with the surface of the Module and Color Analyzer’s Prove vertically.(80º ~ 100º).

3)Aging time

-After aging start, keep the power on (no suspension of power supply) and heat-run over 15minutes.

-Using ‘no signal’ or ‘full white pattern’ or the others, check the back light on.

*After done all adjustments, Press “In-start” key and compare Tool option and Area option value with its BOM, if it is correctly same then unplug the AC cable. If it is not same, then correct it same with BOM and unplug AC cable. For correct it to the model’s module from factory Jig model.

*Push the “IN STOP” key after completing the function inspection. And Mechanical Power Switch must be set “ON”.

Copyright ©2012 LG Electronics. Inc. All right reserved.

- 11 -

LGE Internal Use Only

Only for training and service purposes

 

 

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Contents http//aic.lgservice.com CHASSIS LD0AWSERVICE MANUAL READ THE SAFETY PRECAUTIONS IN THIS MANUALSPECIFICATION CONTENTSCONTENTS PRODUCT SAFETYBefore returning the receiver to the customer SAFETY PRECAUTIONSIMPORTANT SAFETY NOTICE General GuidanceElectrostatically Sensitive ES Devices SERVICING PRECAUTIONSPower Output, Transistor Device Removal/Replacement IC Remove/ReplacementReplacement Small-Signal Discrete Transistor Removal/Replacement3. Test method SPECIFICATION4. Model General Specification 1. Application range6. RGB Input PC 5. Component Video Input Y, CB/PB, CR/PR 2 PC Mode 7. HDMI Input PC/DTV 1 DTV Mode 3. Main PCB check process ADJUSTMENT INSTRUCTION1. Application Range 2. DesignationAfter downloading, have to adjust Tool Option again 3.1. ADC Process3.2. EDID Download 3.3. EDID dataManual W/B process using adjusts Remote control 4. Total Assembly line process4.1. Adjustment Preparation 3.4. Function Check5. GND and HI-POT Test 4.3. Outgoing condition Configuration6.1. Signal TABLE 6.2. Command Set7. CI+ Key Download method No No No No No TROUBLESHOOTING1. Power-up boot check No No No No 2. Digital TV Video3. Analog TV Video ok No 4. AV Video5. Component Video No No No7. RGB Video 6. SCART VideoCheck HDMI Cable conductors for damage or open conductor 8. HDMI Video9. All Source Audio 11. Analog TV Audio 10. Digital TV Audio14. RGB Audio 12. AV Audio13. Component/ SCART Audio Rear DIAGRAMBLOCK SideEXPLODED VIEW LGE Internal Use Only Only for training and service purposesGP3S7LR Copyright 2012 LG Electronics. Inc. All rights reservedDDR3 Normal PowerVDDC Normal+1.5VDDR FROM LIPS & POWER B/DPowerDET +3.3VNormalCONTROL IR & LED IC1450 USBDIODESGP3S7LR20110324 HDMI8 HDMI EEPROMHDMI1 SIDEHDMIRGB/SPDIF/PC/HP New Item DevelopmentGP3S7LR RS232C9PIN RS232CFILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS K4B1G1646G-BCH9 GP3S7LR DDR256DDR3 1.5V By CAP - Place these Caps near Memory IC1201-*1IC1401-*1 GP3S7LR SFLASHGP4RGLOBALTUNERBLOCK GP3S7LR20110511 TUNERLIC501 NTP-7400L GP3S7LR NTP7400GP3S7LR REAR JACK Full Scart/ Comp1SIDE COMPONENT PHONE JACK New Item Developmen 10067972-0500LF CI RegionOption name of this page CISLOT because of Hong Kong GP3S7LR PCMCI20110324 GASKETSMD GAS GP3 S7LR