Genie Z-45/25J manual Operating Instructions, Only use the machine as it was intended

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Operator's Manual

First Edition · Seventh Printing

 

 

 

 

Operating Instructions

Fundamentals

The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals.

Do Not Operate Unless:

You learn and practice the principles of safe machine operation contained in this operator's manual.

1Avoid hazardous situations.

2Always perform a pre-operation inspection.

3Always perform function tests prior to use.

4Inspect the workplace.

5Only use the machine as it was intended.

Using the machine for anything other than lifting personnel and tools to an aerial work site is unsafe and dangerous.

Only trained and authorized personnel should be permitted to operate a machine. If more than one operator is expected to use a machine at different times in the same work shift, they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator's, safety and responsibilities manuals. That means every new operator should perform a pre-operation inspection, function tests, and a workplace inspection before using the machine.

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Genie Z-45/25 & Genie Z-45/25J

Part No. 52421

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Contents Operator’s Manual Contents Contact usSafety Rules Do Not Operate UnlessTip-over Hazards Voltage Minimum Safe Phase to Phase Approach Distance FeetElectrocution Hazards Maximum platform capacityMaximum allowable Collision Hazards Fall HazardsBodily Injury Hazard Damaged Machine Hazards Battery Safety Burn HazardsExplosion and Fire Hazards Explosion HazardDecal Legend Controls Ground Control PanelPlatform Control Panel Controls Pre-operation Inspection FundamentalsPre-operation Inspection PRE-OPERATION InspectionCheck the Engine Oil Level MaintenanceObserve and Obey Deutz Engine F3L 1011F Oil viscosity requirements Hydraulic oil specificationsCheck the Hydraulic Oil Level Perkins Engine Oil viscosity requirementsCheck the Engine Coolant Level Ford and Perkins Models Check the BatteriesTire specifications 2WD Models 4WD Models Check the Tire PressureSymbol Legend Function TestsTest the Machine Functions At the Ground ControlsTest Emergency Stop Test the Tilt SensorTest the Horn Test the Foot SwitchAt the Platform Controls Test Machine FunctionsTest the Drive Enable System Test Drive and BrakingFunction Tests Test the Oscillate Axle Oscillating axle-equipped models Machines without lift/drive select switch Workplace Inspection Workplace InspectionOperating Instructions Only use the machine as it was intendedAuxiliary Controls Starting the EngineEmergency Stop Operation from GroundTo Steer Operation from PlatformTo Position Platform To DriveEngine Idle Select rpm Drive EnableDrive Speed Select GeneratorAfter Each Use Check Engine Light if equippedStopping the Engine Transport Instructions Observe and Obey Free-wheel Configuration for WinchingTransport Securing to Truck or Trailer for TransitDecal Description Quantity DecalsDecal Inspection Ground Controls Side Platform Drive Chassis Engine Side Specifications Standard Base Models 45/25 45/25J No jib JibSpecifications Narrow Base Models 45/25 45/25J No jib JibDistributed By

Z-45/25J, Z-45/25 specifications

The Genie Z-45/25 and Z-45/25J are cutting-edge articulating boom lifts designed for versatility, efficiency, and performance in various applications. These machines are essential for reaching elevated work sites, providing operators with the ability to access hard-to-reach areas while ensuring safety and stability.

One of the standout features of the Genie Z-45/25 is its impressive working height, reaching up to 51 feet (15.7 meters), along with a horizontal reach of 25 feet (7.6 meters). The Z-45/25J variant offers similar height capabilities while introducing a new level of flexibility with its J-style arm design, allowing for enhanced maneuverability in tight spaces. This is particularly useful in urban environments or areas with overhead obstacles, where traditional lifts may struggle to maximize their reach.

Both models are equipped with a powerful diesel engine that provides the necessary torque and power for outdoor applications, making them ideal for construction sites, maintenance jobs, and other demanding tasks. The reliable engine is complemented by a hydraulic system that delivers smooth operation and responsive control, ensuring that operators can maneuver the boom with precision.

Safety is a paramount concern in aerial lift design, and the Genie Z-45/25 and Z-45/25J exceed industry standards. They feature intuitive operator controls, built-in safety features such as automatic platform leveling, and an anti-bounce system that helps prevent sudden, unexpected movements. Additionally, these models provide operators with a spacious platform that can safely accommodate multiple workers along with their tools and equipment.

The Genie Z-45/25 and Z-45/25J also incorporate advanced technologies, such as the Genie Smart Link system, which enhances communication between the machine and the operator, providing real-time updates on machine status and maintenance needs. This feature contributes to increased uptime and reduced operating costs.

With robust construction and high-quality materials, these boom lifts are designed to withstand harsh environments, ensuring long-term durability and reliability. Their compact size and 4-wheel drive capability allow for easy transport and maneuvering on rough terrain, making them ideal for a variety of job sites.

In summary, the Genie Z-45/25 and Z-45/25J articulating boom lifts represent a blend of advanced technology, high safety standards, and exceptional performance. They are engineered to meet the diverse needs of operators while providing access to challenging work areas, thus ensuring that projects can be completed safely and efficiently.