Genie Z-45/25 Starting the Engine, Emergency Stop, Auxiliary Controls, Operation from Ground

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First Edition · Seventh Printing

Operator's Manual

 

 

 

 

Starting the Engine

1At the ground controls, turn the key switch to the desired position.

2Be sure both ground and platform control red Emergency Stop buttons are pulled out to the on position.

3Gasoline/LPG models: Choose fuel by moving the fuel select switch to the desired position.

4Move the engine start toggle

switch to either side. If the engine fails to start or dies, the restart delay will disable the start switch for 3 seconds.

If the engine fails to start after 15 seconds of cranking, determine the cause and repair any malfunction. Wait 60 seconds before trying to start again.

All models: In extreme cold conditions, 20°F / -6°C and below, warm the engine for 5 minutes to prevent hydraulic system damage.

Gasoline/LPG models: In extreme cold conditions, 20°F / -6°C and below, the machine should be started on gasoline, then switched to LPG.

Emergency Stop

Push in either ground or platform red Emergency Stop button to the off position to stop all functions and turn the engine off.

Repair any function that operates when the red Emergency Stop button is pushed in.

Selecting and operating the ground controls will override the platform red Emergency Stop button.

OPERATING INSTRUCTIONS

Auxiliary Controls

Use auxiliary power if the primary power source (engine) fails.

1Turn the key switch to ground or platform control.

2Pull out the red Emergency Stop button to the on position.

3Move the lift/drive select switch to the lift position when operating the auxiliary controls from the platform.

4Press down the foot switch when operating the auxiliary controls from the platform.

5Simultaneously hold auxiliary power switch on and activate the desired function.

The drive and steer functions will not operate with auxiliary power.

Operation from Ground

1Turn the key switch to ground control.

2Pull out the red Emergency Stop button to the on position.

3Gasoline/LPG models: Choose fuel by moving the fuel select switch to the desired position.

4Start the engine.

Part No. 52421

Genie Z-45/25 & Genie Z-45/25J

25

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Contents Operator’s Manual Contact us ContentsDo Not Operate Unless Safety RulesMaximum platform capacity Voltage Minimum Safe Phase to Phase Approach Distance FeetElectrocution Hazards Tip-over HazardsMaximum allowable Fall Hazards Bodily Injury HazardCollision Hazards Explosion Hazard Battery Safety Burn HazardsExplosion and Fire Hazards Damaged Machine HazardsDecal Legend Ground Control Panel ControlsPlatform Control Panel Controls Fundamentals Pre-operation InspectionPRE-OPERATION Inspection Pre-operation InspectionMaintenance Observe and ObeyCheck the Engine Oil Level Perkins Engine Oil viscosity requirements Hydraulic oil specificationsCheck the Hydraulic Oil Level Deutz Engine F3L 1011F Oil viscosity requirementsCheck the Batteries Check the Engine Coolant Level Ford and Perkins ModelsCheck the Tire Pressure Tire specifications 2WD Models 4WD ModelsFunction Tests Symbol LegendTest the Tilt Sensor At the Ground ControlsTest Emergency Stop Test the Machine FunctionsTest Machine Functions Test the Foot SwitchAt the Platform Controls Test the HornTest Drive and Braking Test the Drive Enable SystemFunction Tests Test the Oscillate Axle Oscillating axle-equipped models Machines without lift/drive select switch Workplace Inspection Workplace InspectionOnly use the machine as it was intended Operating InstructionsOperation from Ground Starting the EngineEmergency Stop Auxiliary ControlsTo Drive Operation from PlatformTo Position Platform To SteerGenerator Drive EnableDrive Speed Select Engine Idle Select rpmCheck Engine Light if equipped Stopping the EngineAfter Each Use Securing to Truck or Trailer for Transit Free-wheel Configuration for WinchingTransport Transport Instructions Observe and ObeyDecals Decal InspectionDecal Description Quantity Ground Controls Side Platform Drive Chassis Engine Side Standard Base Models 45/25 45/25J No jib Jib SpecificationsNarrow Base Models 45/25 45/25J No jib Jib SpecificationsDistributed By

Z-45/25J, Z-45/25 specifications

The Genie Z-45/25 and Z-45/25J are cutting-edge articulating boom lifts designed for versatility, efficiency, and performance in various applications. These machines are essential for reaching elevated work sites, providing operators with the ability to access hard-to-reach areas while ensuring safety and stability.

One of the standout features of the Genie Z-45/25 is its impressive working height, reaching up to 51 feet (15.7 meters), along with a horizontal reach of 25 feet (7.6 meters). The Z-45/25J variant offers similar height capabilities while introducing a new level of flexibility with its J-style arm design, allowing for enhanced maneuverability in tight spaces. This is particularly useful in urban environments or areas with overhead obstacles, where traditional lifts may struggle to maximize their reach.

Both models are equipped with a powerful diesel engine that provides the necessary torque and power for outdoor applications, making them ideal for construction sites, maintenance jobs, and other demanding tasks. The reliable engine is complemented by a hydraulic system that delivers smooth operation and responsive control, ensuring that operators can maneuver the boom with precision.

Safety is a paramount concern in aerial lift design, and the Genie Z-45/25 and Z-45/25J exceed industry standards. They feature intuitive operator controls, built-in safety features such as automatic platform leveling, and an anti-bounce system that helps prevent sudden, unexpected movements. Additionally, these models provide operators with a spacious platform that can safely accommodate multiple workers along with their tools and equipment.

The Genie Z-45/25 and Z-45/25J also incorporate advanced technologies, such as the Genie Smart Link system, which enhances communication between the machine and the operator, providing real-time updates on machine status and maintenance needs. This feature contributes to increased uptime and reduced operating costs.

With robust construction and high-quality materials, these boom lifts are designed to withstand harsh environments, ensuring long-term durability and reliability. Their compact size and 4-wheel drive capability allow for easy transport and maneuvering on rough terrain, making them ideal for a variety of job sites.

In summary, the Genie Z-45/25 and Z-45/25J articulating boom lifts represent a blend of advanced technology, high safety standards, and exceptional performance. They are engineered to meet the diverse needs of operators while providing access to challenging work areas, thus ensuring that projects can be completed safely and efficiently.