Ingersoll-Rand VL2-150 Attaching End of Load Chain, Brake Adjustment, Overload Clutch Adjustment

Page 10

(Dwg. MHP0043)

Attaching End of Load Chain

Refer to Dwg. MHP0410 on page 10.

1.Push end pin (20) “in”, towards end spring (19). Remove end anchor A (21).

2.Slide end link of load chain (47) on end anchor A (21) shaft.

3.Place end anchor A (21) shaft into end anchor B (22) guide hole.

4.Reinstall end anchor A (21) on end pin (20). Depress and align end pin (20) in side plate 1 (1) hole. When released end pin (20) should spring into position and slide into hole in side plate (1). Ensure load chain (47) is not twisted, kinked or “capsized.” Refer to Dwg. MHP0043 on page 10.

5.Connect other end of load chain (47) as described in “Installing New Load Chain” section.

Brake Adjustment

1.Unscrew nuts (40) and remove wheel cover (38) so that handwheel (31) is exposed.

2.Remove cotter pin (34) and tighten pinion nut (33) (clockwise). Hold load chain (47), if necessary, to keep pinion shaft (13) from rotating.

3.Back off pinion nut (33) approximately 1/8th of a turn (counterclockwise) and reinsert cotter pin (34).

Overload Clutch Adjustment

1.Suspend the VL2 hoist.

2.Remove wheel cover (38), cotter pin (34), pinion nut (33) and washer (32).

3.Apply adjusting load shown in Table 3 to hoist.

4.Remove all slack from load chain.

5.Pull on hand chain to lift load approximately 2 feet (0.6 m) off the floor.

6.Using overload clutch adjusting socket part number 71112064 (refer to Dwg. MHP0225 on page 10) adjust overload clutch to required setting.

a.Tightening nut (82) will increase clutch overload limit.

b.Loosen nut (82) to decrease clutch overload limit. Overload clutch should begin to slip with loads shown in Table 3.

7.When desired clutch overload limit has been achieved bend one of the outer tabs on washer (81) into a slot in nut (82). Install washer (32) and pinion nut (33).

8.Tighten pinion nut (33).

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Table 3: Overload Clutch Test Loads

Model No.

Adjustment Load (150% of rated capacity)

 

 

lbs.

kgs.

 

VL2-005

1,650

750

VL2-010

3,300

1,500

VL2-015

4,950

2,250

VL2-020

6,600

3,000

VL2-030

9,900

4,500

VL2-050

16,500

7,500

VL2-080

26,400

12,000

VL2-100

33,000

15,000

VL2-150

49,500

22,500

*VL2-200

33,000 each hoist

15,000 each hoist

 

 

 

* Each hoist body must be tested separately.

(Dwg. MHP0410)

Proper adjustment of overload clutch requires use of a special tool (Part Number 71112064). Refer to Dwg. MHP0225 on page 10.

(Dwg. MHP0225)

MHD56012 - Edition 8

Image 10
Contents Manual Chain Hoist Models Safety Information Safety SummarySafe Operating Instructions General SpecificationsModel Code Explanation Operation InstallationInstalling Chain Container Initial Operating ChecksRecords and Reports InspectionStoring the Hoist Frequent InspectionPeriodic Inspection Hook Throat Dimension Model No Throat Width Discard WidthSemiannually Quarterly Troubleshooting LubricationMaintenance Equipment Being RepairedOverload Clutch Adjustment Brake AdjustmentAttaching End of Load Chain Cleaning, Inspection and Repair General DisassemblyHoist Disassembly Hoist AssemblyLoad Test Overload Clutch AssemblyGears 20 TON TOP and Bottom Hook Assembly Drawing Hoist Assembly Parts Drawing Hoist Assembly Parts List Description QTY PartTop Hook Set Incl’s Item 45 Description QTY Part Total Hoist Overload Clutch Assembly Drawing and Parts List Description QTY Part NumberChain Container Assembly Optional Dwg. MHP0321VL2 Hoist Revisions AccessoriesChain Container Chart Old StyleReturn Goods Policy Chaining InformationParts Ordering Information DisposalService Notes Concealed Loss or Damage WarrantyVisible Loss or Damage Damage Claims