Ramsey Electronics HR20 manual Receiver Assembly

Page 11

RECEIVER ASSEMBLY:

‰1. Install the RCA antenna jack, J1. Solder all four points.

‰2. Install C5, a .01µF ceramic disc signal coupling capacitor . This capacitor brings the signal up to the front of the PC board. Notice the long PC trace from J1 through C5 to R1.

‰3. Install potentiometer R1, the RF gain control. Insert it into the PC board so that it seats firmly and is straight and even. Solder the three pins and the two mounting tabs.

‰4. Examine inductor L1. Look at the bottom side and you’ll see a small silver and brown tubular part nested within the black plastic base. This is actually a ceramic tubular capacitor! It resonates with the tuned circuit for for 10.7 MHz. This is the wrong frequency for our purposes so we’ll simply remove it and add our own external capacitor (C13). Removing the tubular capacitor is not as hard as you might expect, simply crush it completely with a small screwdriver or knife. Omitting this step will prevent L1 from peaking on 20 meter signals.

‰5. Install L1(marked 42IF-123), which tunes or preselects the signal input from the antenna through C5 and R1.

‰6. Install C13, a 27pF ceramic disc capacitor (marked 27 or 27K).

‰7. Install U1, the SA602 IC mixer-oscillator. The marked end of the IC (band or dot) must face the FRONT of the PC board. If you wish, install an 8-pin DIP socket, still remembering to orient and install the SA602 correctly. Please don't be afraid to solder U1 directly to the board as we have seen more repair problems with DIP sockets than from direct soldering of IC chips.

The parts we have put in so far bring the signal from the antenna jack up to the RF Gain control (actually the RF attenuator) and to a tuned circuit composed of L1 and C13. Inductor L1 allows us to match and tune the 20 meter band signals to the SA602’s input.

‰8. Install C6, .01µF. This capacitor bypasses pin 2 of the SA602 to ground. Bypass means to provide a nice low impedance (impedance means AC resistance) path to ground.

‰9. Install R4, 270 ohms (red-violet-brown), which drops the 9 volt battery supply to 6-7 volts, safe for the SA602.

‰10. Install D2, 6.2 volt Zener diode. This is the smaller of the two diodes and has a painted glass body. This diode acts as a voltage regulator by keeping the voltage across it constant.

‰11. Install C10, a 100-220µF electrolytic capacitor. Electrolytic capacitors

HR20• 11

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Contents ALL Mode Receiver KIT Partial List of Available Kits Ramsey Transmitter Kits HR20 Amateur Receiver KIT Ramsey HR-SERIES Amateur Receivers IntroductionAbout Direct Conversion Receivers Circuit Description Parts Supplied with the HR20 KIT CapacitorsLEARN-AS-YOU-BUILD Receiver Assembly Strategy HR20 HR20 Parts Layout Diagram Receiver Assembly HR20 HR20 Required for Initial Testing and Alignment Initial Testing of Your HR20Alignment Hint for ALL Direct Conversion Receivers AlignmentOn the AIR TRANS-RECEIVING Using Your ReceiverTuning SSB Signals CW OperationSpeaker Operation Adding AN LED Power on Indicator More Audio Power Another WAYTroubleshooting Tips General Notes for Experienced QRP Builders Alternate Power SourcesBandspread and Tuning Range Direct Frequency Readout Frequency StabilityOther Methods of Dial Calibration LM386 Audio Output HR20 Construction Notes Ramsey Kit Warranty Factory Repair of Assembled Kits Additional Suggested Items Total Solder Points Estimated Assembly TimeHR20 Amateur Receiver KIT Required Tools