Wayne-Dalton 9800 installation instructions Important Safety Instructions Tools Required

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Pre-Installation

Important Safety Instructions

Tools Required

Definition of key words used in this manual:

WARNING

Indicates a potentially hazardous situation which; if not avoided, could result in severe or fatal injury.

Caution: Property damage or injury can result from failure to follow instructions.

Important: Required step for safe and proper door operation.

Note: Information assuring proper installation of the door.

READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUESTION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED

Power drill

Drill bits: 1/8”, 3/16”, 9/32”, 7/16”, 1/2”

Ratchet wrench

Socket driver: 7/16”

Sockets: 7/16”, 1/2”, 9/16”, 5/8”

• Phillips head

• Hammer

screwdriver

• Tape measure

• Locking Pliers

• Step Ladder

• (2) Vice clamps

• Level

• Wrenches: 3/8”,

• Pencil

7/16”, 1/2”, 9/16”,

• Leather gloves

5/8”

• 1/4” Torx bit

• Safety glasses

Approved winding rods

DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.

1.READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2.Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3.It is always recommended to wear eye protection when using tools, otherwise eye injury could result.

4.Avoid installing your new door on windy days. Door could fall during the installation caus- ing severe or fatal injury.

5.Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.

6.Operate door only when it is properly adjusted and free from obstructions.

7.If a door becomes hard to operate, inoperative or is damaged, immediately have neces- sary adjustments and/ or repairs made by a trained door system technician using proper tools and instructions.

8.DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9.DO NOT place fingers or hands into open section joints when closing a door. Use lift handles/ gripping points when operating door manually.

10.DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result should the child become entrapped between the door and the floor.

11.Due to constant extreme spring tension, do not attempt any adjustment, repair or altera- tion to any part of the door, especially to springs, spring brackets, bottom corner brackets, fasteners, counterbalance lift cables or supports. To avoid possible severe or fatal injury, have any such work performed by a trained door systems technician using proper tools and instructions.

12.On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13.Top section of door may need to be reinforced when attaching an electric opener. Check door and/ or opener manufacturer’s instructions.

14.Visually inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.

15.Test electric opener’s safety features monthly, following opener manufacturer’s instruc- tions.

16.NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

17.This door may not meet the building code wind load requirements in your area. For your safety, you will need to check with your local building official for wind load code require- ments and building permit information.

After installation is complete, fasten this manual near the garage door.

Important: Stainless steel or pt2000 coated lag screws must be used when installing center bearing brackets, end brackets, jamb brackets, drawbar op- erator mounting/ support brackets and disconnect brackets on treated lumber (preservative-treated). Stainless steel or pt2000 lag screws are not necessary when installing products on un-treated lumber.

Note: It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior to fastening.

Important: When installing 5/16” lag screws using an electric drill/ driver, the drill/ drivers clutch must be set to deliver no more than 200 in-lbs of torque. Fastener failure could occur at higher settings.

WARNING

Prior to winding or making adjustments to the springs, ensure you’re winding in the proper direction as stated in the Instal- lation Instructions. Otherwise, the spring fittings may release from spring if not wound in the proper direction and could result in severe or fatal injury.

Important: Right and left hand is always determined from inside the building looking out

Package Contents

Note: Depending on the door model, some parts listed will not be supplied if not required. Rear Back Hangs may not be included with your door.

Door sections (as required)

Torsion shaft

Q.I. flag angles RH/LH (as required)

F.A. flag angles RH/LH (as required)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vertical tracks RH/LH

Horizontal tracks RH/LH

Q.I. jamb brackets

F.A. jamb brackets

Weather seals & nails

Door stop & nails

(as required)

(as required)

(If included)

(If included)

Bottom corner brackets

 

(2) Top fixtures

 

Drawbar operator

 

 

 

 

RH/LH (as required)

 

 

bracket (if included)

 

 

 

 

 

 

 

 

 

Cable drums RH/LH

 

Center bracket

(2) End bearing

Center bracket

bushing

brackets

 

Pull down rope

 

 

1/4”-20 x 7/8” Self

Torsion springs RH/LH

(if included)

Track rollers

drilling screws (as required)

3

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents B l e O f C o n t e n t s 9800Right Hand and Left Hand Torsion Springs As Required Parts BreakdownImportant Safety Instructions Tools Required Astragal Section side view illustration Top section Intermediate section Lock sectionHeadroom Requirements BackroomPage Level, Step ladder Bottom SectionVertical Tracks Bottom Corner BracketsDrawbar Operator Bracket Top FixturesStacking Sections Top SectionEnd Bearing Brackets Center Bracket Bushing AssemblyHorizontal Tracks/Q.I Flag Angles Horizontal Tracks/F.A. Flag AnglesTools Step Ladder, 1/2 Wrench Torsion Spring AssemblyTorsion Spring Attachment Tools Step LadderTools Vice Clamps Winding SpringsRear Back Hangs To 7/8 Bolts and nutsDoor Arm Hookup Inside LockPull Down Rope Surface preparation for painting Following cleaning solution is recommendedUsing an electric operator Important Do not use a pressure washer on your garage doorPage Lifetime limited warranty Model Warranty
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9800 specifications

Wayne-Dalton is a well-known brand in the garage door industry, offering a wide range of models designed for durability, performance, and aesthetic appeal. Among its most popular series are the 9700, 5000, 8000, 9000, and 9800, each equipped with unique features and advanced technologies to meet diverse customer needs.

The Wayne-Dalton 9700 series is known for its combination of strength and insulation. This garage door is manufactured with a three-layer construction providing robust protection against the elements while offering excellent energy efficiency. The insulated steel construction can help maintain interior temperatures, making it ideal for attached garages.

The 5000 series, on the other hand, is designed for a more traditional look combined with modern performance. Featuring a lightweight design, it is made from durable materials that resist rust and corrosion. The 5000 series can be customized with different colors and styles, allowing homeowners to achieve the perfect aesthetic to enhance their property.

Moving on to the 8000 series, this model is designed for commercial applications and residential use where heavy-duty functions are necessary. It is built to withstand extreme weather conditions while providing optimal security with added strength features. The 8000 series offers smooth operation and minimal maintenance requirements, making it a great choice for those seeking reliability.

The 9000 series stands out with its stylish design and sleek finishes. This series offers advanced insulation options, coupled with numerous panel designs that provide a polished and sophisticated look. The 9000 model emphasizes both aesthetics and energy efficiency, making it a favorite among homeowners looking for a beautiful yet functional garage door.

Lastly, the 9800 series is the premium option within Wayne-Dalton’s offerings. This series is characterized by its high insulation value and thermal efficiency, thanks to its innovative construction techniques. The 9800 doors can be customized with numerous panel options and colors, delivering a luxury look while ensuring excellent performance.

In conclusion, Wayne-Dalton’s 9700, 5000, 8000, 9000, and 9800 series garage doors each feature distinctive characteristics and technologies aimed at enhancing durability, security, and aesthetics. Homeowners can find a reliable option within this range that suits their specific requirements, whether they prioritize insulation, style, or heavy-duty functionality. With Wayne-Dalton’s commitment to quality and innovation, these garage doors stand out in today’s market.